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Overview of Plating Process: Electroless Plating

Figure 1

B. Electroless Plating

According to one industry source,6 approximately 15% of the metal finishers in Massachusetts (179 of 1,231) perform electroless plating, which relies on chemical reduction of metal ions on the substrate surface rather than on electrical currents. Electroless plating baths, which contain a variety of chelating and/or complexing agents to hold the metals in solution, are more sensitive than electroplating baths to changes in pH and temperature.

The most widely used electroless plating metals are nickel, copper, cobalt, and gold.7 Electroless nickel is used in aerospace, plastics, automotive, and electronics manufacturing to plate non-conductive (e.g. plastic) substrates and to provide aluminum with a solderable surface. Electroless copper is used on non-conductive substrates in printed circuit board manufacturing.8 Figure 2 presents a simplified process flow diagram for an electroless plating process:

Figure 2

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6 Personal communication with Cindi Henegar of Gardner Publishing Inc.

7 The Northeast Waste Management Officials' Association, Pollution Prevention for the Metal Finishing Industry: A Manual for Pollution Prevention TechnicalAssistance Providers, 1997, p. 89 (hereafter "NEWMOA Manual").

8 NEWMOA Manual, p. 92.

Sectors - Metal Finishing

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Created by the Environmental Integration Initiative
Revised: 05/03/02

URL: http://www.mmpmfg.org/cleaner/