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Solvent Alternatives Guide
Low Pressure Sprays (Rotary Spray Washers)

General Information

  • Low-pressure spray is very effective for gross removal of loose contaminants, solid or liquid.

  • Low-pressure spray cleaning may use any of the following chemistries:

  • Low pressure spray can be used for all levels of cleanliness.

  • It is commonly used as a rinse cycle within a larger sequence of cleaning steps.

  • A basic cleaning system consists of:
    • Tank or booth
    • Spray wand or spray header
    • Liquid reservoir
    • Pump and filter.

  • The process uses kinetic energy to move material. This implies that there is little chemistry effect from different cleaning solvents.

  • Low-pressure spray systems usually operate below 300 psi.

  • Any chemical additives to cleaning liquids must be low foaming.

  • Nozzle design will affect cleaning efficiency.

  • Process optimization involves:
    • Nozzle design
    • Nozzle configuration within spray header (spray pattern)
    • Liquid flow rates
    • Cleaning liquid selection
    • Dwell time.

  • Low pressure sprays may be manual or automated.

  • Low pressure spray may require a secondary drying process.

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Last Update: 17 May 2001
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