1. Introduction

  2. What are Waste Minimization and Pollution Prevention?

  3. Why are Waste Minimization and Pollution Prevention Important?

  4. »Purchasing Chemicals«

  5. Managing Chemical Inventories

  6. Dealing with an Existing Inventory of Unwanted Chemicals

  7. Conducting Experiments

  8. Scaling Down Experiments

  9. Substituting Materials

  10. Alternatives to Wet Chemistry

  11. Reusing and Recycling Chemical Resources

  12. Segregating Waste Streams

  13. In-Laboratory Treatment of Wastes

  14. Working with School Administrators, Students, Other Schools, and the Community

  15. Getting More Information

  16. Appendix A—Waste Minimization Checklist
Effective waste minimization begins with effective purchasing decisions. The idea is to buy only what you need, because if you don’t buy it, you don’t have to get rid of it.

The American Chemical Society estimates that unused chemicals can constitute up to 40% of the wastes generated by a lab. In many schools, unused chemicals have not made it into the waste stream—yet. These schools have an inventory of unused chemicals left over by former teachers or researchers. These chemicals can be a problem for everyone. They may be useless (or even unstable) because their shelf life has expired. Containers may be in poor condition. They may be poorly labeled, illegally labeled, or unlabeled. Unused chemicals can present a safety hazard in the lab and are likely to be difficult and expensive to dispose of.

Chapter 6 will present some specific recommendations for dealing with these inventories. This chapter will tell you what you can do to prevent these inventories from accumulating—preventing damage to the environment, your budget, and your relationship with your successor.

The myth of buying in bulk

All teachers estimate the quantity of a chemical that they will need before purchasing that chemical. Problems arise when these estimates are inaccurate. The simplest way to increase the accuracy of an estimate is to shorten the time horizon; in other words, if you estimate the quantity of a chemical that you will need for a single experiment, that estimate is likely to be more accurate than an estimate of how much you will need for an entire year. If you buy smaller quantities more often, your inventory should shrink.

The problem, many believe, is that it is cheaper to buy chemicals in bulk. When you buy in bulk, you spend less time placing orders, you worry less about shipments arriving on time, and many chemical suppliers will give discounts when a large quantity is purchased.

An important fact to consider, however, is that the cost savings associated with buying in bulk are frequently offset by the costs of disposing of the unused chemicals. The following table presents an example.


The Effect of Disposal Costs


Package Size
If 1000 mL are used...

500mL

2500mL

Unit cost

6.2˘mL

4.2˘mL

Purchase cost$62.00$104.00
Disposal cost0.0045.34
Total cost

$62.00

$149.34

Actual unit cost

6.2˘mL

15.0˘mL

If 1677 mL are used...

500 mL

2500mL

Unit cost

6.2˘mL

4.2˘mL

Purchase cost$124.00$104.00
Disposal cost13.0845.34
Total cost

$137.08

$149.34

Actual unit cost8.2˘mL8.9˘mL

In this example, even though the 2500-mL size costs 37% less than the 500-mL size to purchase, the larger size can cost up to about 250% more to use once disposal costs are factored in.

Other purchasing strategies

In addition to buying chemicals in smaller amounts, there are other purchasing strategies that can reduce the amount of chemical waste generated.
  • Select a chemical supplier who will support waste minimization efforts. Find a supplier who can deliver small amounts of chemicals on short notice and who will accept unopened chemicals that are returned.
  • Standardize chemical purchases. If all (or most) experiments are designed to use chemicals from an approved list, then another teacher may be able to use your surplus chemicals.
  • Consider a centralized purchasing program. If one person does all the purchasing, a laboratory may be able to take advantage of bulk pricing because the purchaser will be buying for more experiments at once.
  • If a centralized purchasing program is not feasible at your school, consider passing all orders by one person. This person will be aware of the “big picture” and may be able to point out purchases that can be consolidated.
  • It may help to create an “Authorized Use List” of those chemicals that can be purchased in the school. This can serve to steer people towards safer, more environmentally friendly chemicals.

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Copyright © 1996 Battelle Seattle Research Center. All rights reserved.