NOFOAM KIT - AIRCRAFT RESCUE FIRE FIGHTING (ARFF) VEHICLE

Revision Date: 01/04
Process Code: Navy: Marine Corps: SER-006-99; Air Force: SV09; Army: N/A
Usage List: Navy: Medium; Marine Corps: Medium; Air Force: Medium; Army: Low
Alternative For: AFFF
Compliance Impact: Low
Applicable EPCRA Targeted Constituents and CAS Numbers: Glycol Ether and Fluorocarbon Surfactants (No CAS)

Overview: The Aircraft Rescue Fire Fighting (ARFF) vehicle is currently a main line of defense at shore-based airfield facilities. These vehicles must be periodically tested, used for training, and maintained to provide for appropriate operational readiness. The vehicles use an Aqueous Film Forming Foam (AFFF) for fire suppression. Despite its wide use and effectiveness for firefighting, AFFF poses an environmental risk because of its resistance to biodegradation, its toxicity, and its high Biological Oxygen Demand (BOD) and Chemical Oxygen Demand (COD). In addition, AFFF has been prohibited for discharge to the ground and treatment plants at many facilities due to its non-biodegradable nature, its extreme foaming capacity, and its tendency to upset biological treatment systems. The combination of these issues has created a conflict of needs with regard to meeting operational requirements in the protection of life and property and the stewardship of the environment.

A NoFoam kit has been developed and demonstrated that replaces AFFF with a benign, biodegradable dye/water mixture that eliminates the need to release AFFF for operational maintenance and routine checks. The use of the kit produces a waste stream that can be assimilated by natural systems or can be treated easily at treatment plants, thus producing a 100 percent reduction in the problematic AFFF wastewater stream. (Typically, the amount of AFFF wastewater generated ranges from 500 to 900 gallons per vehicle per test).

The NoFoam Kit has been demonstrated as a retrofit to ARFF vehicles models CF4000L (Amertek) and P-19 (Oshkosh). In the cab of the vehicle, the fire fighter simply pushes and holds a push-button to activate the kit. The fire fighter then continues through the normal firefighting discharge procedure. A flow sensor installed in the kit piping sends electrical signals to the meter in the cab. The firefighter simply reads the sensor output and quickly determines the vehicle’s AFFF delivery system performance. By releasing the push-button, the kit is deactivated and the vehicle is in the ready, firefighting mission mode.


Compliance Benefit: The use of a NoFoam Kit can help facilities meet material pretreatment standards for discharges of wastewater into publicly owned treatment works (40 CFR 403) or effluent standards in an National Pollutant Discharge Elimination System (NPDES) permit (40 CFR 122). In addition, this treatment process may help facilities meet the requirements of waste reduction under RCRA (40 CFR 262) and Executive Order 13148.

Under U.S. Naval Fire Protection Program (NAVFAC Guideline P-1021), tests and training on the vehicles and structural pumpers are mandated quarterly and annually. In some cases, based on local airfield requirements, fire chiefs often conduct daily, weekly, or monthly AFFF system tests in addition to the mandated requirements. The use of the NoFoam Kit provides an opportunity to meet or exceed these mandates without environmental consequence.

The compliance benefits listed here are only meant to be used as general guidelines and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g., the amount of workload involved.


Materials Compatibility: No materials compatibility issues were identified.


Safety and Health:

No safety and health issues were identified. Consult your local industrial health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing this technology.


Benefits:
  • Uses biodegradable and environmentally benign dye solution or water to test the onboard foam distribution system.
  • Reduces AFFF wastewater normally generated during firefighting equipment testing, which reduces:
    • Groundwater contamination.
    • Wastewater treatment plant upsets.
    • Hazardous waste management and disposal requirements.
  • Returns quickly to the foam mode after testing-ready for the fire fighter’s missions.
  • Fire Chiefs may perform ARFF vehicle discharge tests more frequently while staying in environmental compliance.
  • Requires minimal training for firefighters to operate the kit.
  • Equipment is highly cost effective.

 

Disadvantages: None Identified.


Economic Analysis: The NFESC NoFoam Kit is currently available for ARFF vehicle models CF4000L (Amertek) and P-19 (Oshkosh). The estimated capital cost for each kit is $7,500. The estimated pay back period is less than two weeks, based on daily foam distribution system checks. For the purpose of this analysis, one check consists of eight routine, 5-second system tests (i.e., 5-second through each nozzles eight times). The minimum pay back period is estimated at 6 months based on minimal testing frequencies.

Additional cost avoidance savings can be realized by not using AFFF concentrate in the tests. A 30-second test consumes approximately 10-20 gallons of AFFF concentrate; thus, a savings of $70 to $140 per test can be achieved.

Other non-tangible or not readily quantifiable savings include those realized by elimination of costs associated with hazardous waste disposal, treatment of the wastewater stream, and/or downtime of treatment plants due to upsets.


NSN/MSDS: None identified.


Approving Authority: Appropriate authority for making process changes should always be sought prior to procuring or implementing any of the technologies identified herein.


Points of Contact: For more information


Vendors: None identified.


Related Links:

Do You Test AFFF Systems on Crash Fire Rescue Trucks? – Navy Environmental Quality Initiative (EQI)


Sources: "NoFoam Kit –Aircraft Rescue Fire Fighting (ARFF) Vehicle" data sheet, dated April 2000, Joint Services Pollution Prevention Technical Library, P2 Handbook.
1996 NELP Initiative, NAVSTA Mayport and NS Norfolk, P2 Equipment Handbook.
1997 NLEP Initiative, NAS Oceana, P2 Equipment Handbook.


Supplemental: Picture of Crash, Fire, & Rescue Trucks Performing
Blue Dye - Water Discharge Test


Picture of Crash, Fire, & Rescue Trucks Performing Blue Dye - Water Discharge Test