Waste Treatment Technology in JAPAN
Drying, Incineration and Melting


KAWASAKI SEWAGE SLUDGE DIGESTING, DRYING and INCINERATING SYSTEM(KADDIS)

1. Introduction

(l) Kawasaki's new KADDIS is an integrated system of sewage sludge cake treatment.
    The KADDIS can be operated in two ways in accordance with operator's option;
    while the system can work as a dryer only where sludge powder/granule is 
    generated as product, incinerating mode can be easily selected.

(2) In the KADDIS, warming of digester is carried out without any boiler, by direct contacting between the dryer outlet gas(medium high temperature air) and sludge to be fed to the digester. This function of digester warming makes the KADDIS very energy-saving.

2. Facilities and processes of the KADDIS

(l) The KADDIS consists of three (3) elemental facilities:drying facilities 
     (a dryer), a furnace and a sludge warming tower.

(2) The dryer is of flush type, using hot air as a drying thermal medium and consisting of a disintegrator, an upflow drying main pipe, a cyclone collector and some hoppers. The sludge cake is fed into the disintegrator after mixed with dried powder/ granule, where the hot air is sent into from the heat exchanger mounted to the fornace. The cake becomes the powder/granule whose humidity content is 10a/, or less through the disintegrator and the upflow main pipe, then being separated into a hopper in a cyclone collector. The dried sludge powder/granule can be discharged from the hopper when necessary.

(3) In the furnace which is of vertical type with a cyclone burner, the sludge powder/granule from the dryer is incinerated at the temperature of 700 - 800 deg.C.A heat exchanger which generates hot air to be used in the dryer is also mounted to the furnace.

(4) In the sludge warming tower, the dryer outlet air of high humidity and of medium temperature is washed out by spraying thickened liquid sludge to remove the humidity from the air and simultaneously to warm up the liquid sludge to be fed to the digester.

3. Applications

(1) The KADDIS may be applied most suitably to the sewage treatment plant wher
    digester is equipped with and sludge cake treatment (drying or incineration) 
    is necessary.  
    The digester is, however, not indispensable element in the KADDIS. When the 
    digester is not combined, oil can be easily used as an auxiliary fuel.  The 
    excellent high thermal efficiency of the KADDIS can minimize the fuel
    consumption in this case.

(2) The KADDIS can be not only used in the sewage treatment plant but also applied effectively for the treatment of sludge from various sources, the sludge homogeneity being the only one requirement.

(Fig) FLOW SHEET OF KADDIS


KAWASAKI HEAVY INDUSTRIES, LTD.
Environmental Control Plant Division
Water Treatment Plant Engineering Department

1-1 Higashikawasaki-cho 3-chome, Chuo-ku Kobe 650-91 Japan
Tel : 078-360-8656 Fax : 078-360-8661

Note (about symbols)