NOFOAM KIT - AIRCRAFT RESCUE FIRE FIGHTING (ARFF) VEHICLE

Revision Date: 8/01
Process Code: Navy: Marine Corps: SR-06-99; Air Force: SV09; Army: N/A
Usage: Navy: Medium; Marine Corps: Medium; Air Force: Medium; Army: Low
Alternative for: AFFF
Applicable EPCRA Targeted Constituents: Glycol Ether and Fluorocarbon Surfactants

Overview: The Aircraft Rescue Fire Fighting (ARFF) vehicle is currently a main line of defense at shore-based airfield facilities. These vehicles must be periodically tested, used for training, and maintained to provide for appropriate operational readiness. The vehicles use an Aqueous Film Forming Foam (AFFF) for fire suppression. Despite its wide use and effectiveness for firefighting, AFFF poses an environmental risk because of its resistance to biodegradation, its toxicity, and its high Biological Oxygen Demand (BOD) and Chemical Oxygen Demand (COD). In addition, AFFF has been prohibited for discharge to the ground and treatment plants at many facilities due its non-biodegradable nature, its extreme foaming capacity, and its tendency to upset biological treatment systems. The combination of these issues has created a conflict of needs with regard to meeting operational requirements in the protection of life and property and the stewardship of the environment.

A NoFoam kit has been developed and demonstrated that replaces AFFF with a benign, biodegradable dye/water mixture that eliminates the need to release AFFF for operational maintenance and routine checks. The use of the kit produces a waste stream that can be assimilated by natural systems or can be treated easily at treatment plants, thus producing a 100% reduction in the problematic AFFF wastewater stream. (Typically, the amount of AFFF wastewater generated ranges from 500 to 900 gallons per vehicle per test).

The NoFoam Kit has been demonstrated as a retrofit to ARFF vehicles models CF4000L (Amertek) and P-19 (Oshkosh). In the cab of the vehicle, the fire fighter simply pushes and holds a push-button to activate the kit. The fire fighter then continues through the normal firefighting discharge procedure. A flow sensor installed in the kit piping sends electrical signals to the meter in the cab. The firefighter simply reads the sensor output and quickly determines the vehicle’s AFFF delivery system performance. By releasing the push-button, the kit is deactivated and the vehicle is in the ready, firefighting mission mode.


Compliance Benefit: The use of a NoFoam Kit can help facilities meet material pretreatment standards for discharges of wastewater into a POTW (Title 40 CFR 403). In addition, this treatment process may help facilities meet the requirements of waste reduction under RCRA, Title 40 CFR 262.

Under US Naval Fire Protection Program (NAVFAC Guideline P-1021) and NFPA requirements, tests and training on the vehicles and structural pumpers are mandated quarterly and annually. In some cases, based on local airfield requirements, fire chiefs often conduct daily, weekly, or monthly AFFF system tests in addition to the mandated requirements. The use of the NoFoam Kit provides an opportunity to meet or exceed these mandates without environmental consequence.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:
No materials compatibility issues were identified. 


Safety and Health: No safety and health issues were identified. As always, personnel should consult their local industrial health specialist, or local health and safety personnel, and the appropriate MSDS prior to handling, implementing any new chemical mixture or process.


Benefits: The following benefits are possible with this system:
  • Uses biodegradable and environmentally benign dye solution or water to test the onboard foam distribution system
  • Reduces AFFF wastewater normally generated during firefighting equipment testing which reduces:
    • Groundwater contamination
    • Wastewater treatment plant upsets
    • Hazardous waste management and disposal requirements
  • Returns quickly to the foam mode after testing-ready for the fire fighter’s missions
  • Fire Chiefs may perform ARFF vehicle discharge tests more frequently while staying in environmental compliance
  • Requires minimal training for firefighters to operate the kit
  • Equipment is highly cost-effective

 

Disadvantages: None Identified.


Economic Analysis: The NFESC NoFoam Kit is currently available for ARFF vehicle modelsCF4000L (Amertek) and P-19 (Oshkosh). The estimated capital cost for each kit is $7,500. The estimated pay back period is less than two weeks, based on daily foam distribution system checks. For the purpose of this analysis, one check consists of eight routine, 5-second system tests (i.e., 5-second through each nozzles eight times). The minimum pay back period is estimated at 6 months based on minimal testing frequencies.

Additional cost avoidance savings can be realized by not using AFFF concentrate in the tests. A 30-second test consumes approximately 10-20 gallons of AFFF concentrate; thus, a savings of $70 to $140 per test can be achieved.

Other non-tangible or not readily quantifiable savings include those realized by elimination of costs associated with hazardous waste disposal, treatment of the wastewater stream, and/or downtime of treatment plants due to upsets.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
None Identified.       


*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

 

Points of Contact: Navy:
Mr. Scott Mauro (Implementation)
Naval Facilities Engineering Service Center
Code 423
1100 23rd Avenue
Port Hueneme, CA 93043-4370
Phone: (805) 982-4889
DSN: 551-4889
Email: maurods@nfesc.navy.mil

Mr. Rance Kudo (Technical)
Naval Facilities Engineering Service Center
Code 421
1100 23rd Avenue
Port Hueneme, CA 93043-4370
Phone: (805) 982-4976
DSN: 551-4976

Assistant Fire Chiefs Martin and Zubey
NAVSTA Mayport
Phone:  (904) 270-5334

Fire Chief David Butler
NS Norfolk
Phone:  (757) 322-2393

Air Force:
Mr. Tom Moreland
HQ AFCEE/EQT
Phone:  (210) 536-5303
DSN:  240-5303
Email: Thomas.Moreland@hqafcee.brooks.af.mil
 

Vendors: Dr. Richard Lee
Code 423
Naval Facilities Engineering Service Center
Port Hueneme, CA
Phone:  (805) 982-1670

This is not meant to be a complete list, as there are other manufacturers of this type of equipment.


Sources: "NoFoam Kit –Aircraft Rescue Fire Fighting (ARFF) Vehicle" data sheet, dated 4/00, Joint Services Pollution Prevention Technical Library, P2 Handbook.
1996 NELP Initiative, NAVSTA Mayport and NS Norfolk, P2 Equipment Handbook
1997 NLEP Initiative, NAS Oceana, P2 Equipment Handbook



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