REUSE AND RECYCLING OF METAL AND PLASTIC DRUMS

Revision Date: 5/00
Process Code: Navy/Marines: SR-11-99; Air Force: HW01; Army: N/A
Usage: Navy: High; Marines: High;Army: High; Air Force: High
Compliance Impact: Medium
Alternative for: Disposal of Contaminated Drums
Applicable EPCRA Targeted Constituents: Lead (CAS: 7439-92-1), Chromium (CAS: 7440-47-3)

Overview: Empty drums in good condition can be re-used as collection containers for hazardous wastes, usually for the same type of product they originally contained. Damaged or excess metal drums can be washed and recycled as ferrous scrap metal. In general, drum washers/recyclers wash contaminated drums inside an enclosed chamber. Drums can range in size from 5 gallon pails to 55 or 90-gallon drums. There are numerous suppliers of this type of equipment and multiple options which can be specified for unique site needs. Units have both interior and exterior washing capability. Some units use heated water and detergent dispensing systems and a rinse cycle. Other units offer an option for solvent washing. Some options include stainless steel construction, recirculating rinse tanks, live steam capability, explosion proofing, automatic cycle timers, and remotely located controls which can be operated from non-hazardous areas.

Legally empty drums are exempt from hazardous waste regulation in 40 CFR Section 261.7 and can be recycled. For hazardous wastes that are not “acute” as listed in 40 CFR 261.31, 261.32, or 261.33, empty is defined as containing less than three percent of the original contents (by weight) or less than a one inch residue on the bottom. Drums can be made empty by pumping out the residue or washing the drum. Drums that contained acute hazardous waste are empty after they have been triple rinsed with a solvent (which may be water) capable of removing the product.

Drums which contain a residue such that the drum does not meet the legal definition of empty can still be re-used as collection and storage drums for hazardous wastes which are compatible with the residue in the drum. If the drum is used for any material different from the residue in the drum then a chemical safety reference needs to be checked to ensure that the residue and the new material will not react in any way. Incompatible materials may react to form heat, toxic gases, violent reactions, explosions, etc.. The list of incompatible material combinations is too long to include in this data sheet. Incompatible combinations include combinations such as acids and bases, oxidizing agents and reducing agents, inorganic sulfides and acids, etc.

Drum reconditioning, regulated by 49 CFR 173.28(c), is the process of stripping a metal drum down to the bare metal, removing all contents, paint, corrosion, and labels. The drum is then restored to its original shape and inspected for pitting, reduction in material thickness, metal fatigue, damaged threads or closures, or other significant defects. Drums that pass inspection can be painted and marked according to 49 CFR 178. Plastic drums are reconditioned by repair or replacement of non-integral packaging components to a condition such that they conform in all respects with the prescribed requirements of 49 CFR 178. Companies are available to recondition drums.

The re-use and recycling of drums can potentially remove 100% of drums from landfilling. Some drums have liners of LDPE #4 plastic which can be removed and recycled.


Compliance Benefit: Recycling or reuse of metal and plastic drums will help facilities meet the provisions of Executive Order 13101 requiring executive agencies (e.g., DOD) to incorporate waste prevention and recycling in their daily operations. Drums which contain a residue such that the drum does not meet the legal definition of empty can still be re-used as collection and storage drums for those hazardous wastes (49 CFR 173.28(b)(6)) which are compatible with the residue in the drum. This practice prevents the drum from becoming a hazardous waste. The decrease in hazardous waste helps facilities meet the requirements of waste reduction under RCRA, 40 CFR 262, Appendix, and may also help facilities reduce their generator status and reduce the number of applicable regulatory (i.e., recordkeeping, reporting, inspections, transportation, accumulation time, emergency prevention and preparedness, emergency response) requirements under RCRA, 40 CFR 262. The wastewater may be a new waste stream and may need to be disposed as a hazardous waste or require special treatment.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:
Empty drums should be stored and handled as if the drums were still full (i.e., store incompatibles separately), until properly washed. Rinse waters will contain the residues from the drums; therefore, segregation of incompatibles and proper treatment of rinse water is essential.


Safety and Health: Consult your local industrial health specialist, the base safety office, and the appropriate MSDS prior to implementation.


Benefits:
  • Re-using drums saves the cost of purchasing new drums.
  • Recycling of drums prevents drums from becoming hazardous waste.
  • Drum reuse and recycling reduces hazardous waste transportation and disposal costs.
  • Recycling drums generates income.


Disadvantages:
  • Wastewater from drum rinsing may require special treatment depending on test results of the rinse water.


Economic Analysis: The following analysis compares cost elements of re-use and recycling of drums against those of landfill disposal. The labor and landfill costs were provided by Naval Station, San Diego:

Assumptions:

  • 1,000 metal drums per year.
  • Weight per empty drum: 10 lbs.
  • 10% of drums (100 drums) held acutely hazardous wastes and require disposal as hazardous waste instead of as solid waste.
  • Drums rinsed at 5 drums per hour.
  • Same amount of labor expended to collect drums for washing or disposing.
  • Estimated labor rate (for rinsing): $50/hr.
  • Waste water treatment per drum: 5 gallons
  • Waste water treatment cost: $0.25/drum
  • Wash solution requirements: 55 gallons to wash approximately 200 drums
  • Cost of wash solution: $800/55 gallon drum
  • According to the Naval Station San Diego, landfill costs are not paid due to a lease the station has with the city. However, typical landfill costs for the San Diego area are estimated at $41/ton.
  • Hazardous waste disposal costs: $2/lb.
  • Utilities to operate: $125/yr to heat water and $75/yr to operate washer.
  • Unit cost: $23,000
  • Installation cost: $7,000
  • Recycling profit: $20/ton
  • Cost of new drums: $30 each

Annual Operating Cost Comparison for Diversion and Disposal of Drums

 
Diversion
Disposal
Operational Costs:    
Labor (Rinsing): $10,000 $0
Solid Waste Disposal: $0 $185
Hazardous Waste Disposal: $0 $2,000
Detergent: $4,000 $0
Rinse Water Treatment: $250 $0
Utilities to Operate: $200 $0
New Drum Purchase: $0 $30,000
Total Operational Costs: $14,450 $32,185
Total Recovered Income: $0 $0
Net Annual Cost/Benefit: -$14,450 -$32,185

Economic Analysis Summary

    Annual Savings for Re-use/Recycling: $17,735
    Capital Cost for Diversion Equipment/Process: $30,000
    Payback Period for Investment in Equipment/Process: < 2 years

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
None Identified $  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

Points of Contact: Navy:
Mr. Wallace Eakes
Naval Facilities Engineering Service Center
1100 23rd Ave.
ESC 426
Port Hueneme, CA 93043-4370
Phone: (805) 982-4882
DSN: 551-4882
FAX: (805) 982-4832

Mr. Michael Viggiano
Naval Facilities Engineering Service Center
1100 23rd Avenue
Code 423
Port Hueneme, CA 93043-4370
Phone: (805) 982-4895
DSN: 551-4895
Email: viggianoml@nfesc.navy.mil

Mr. Bob Logan
Naval Station, San Diego
San Diego, CA 92136-5294
Phone: (619) 556-7420

Vendors: Enviro-Techniques Products Incorporated
120 Thadeus Street
South Portland,  ME   04106
Phone: (207) 767-5510 

  Velcron
122 S. Avenue
P.O. Box 2230
Freeport,  TX   77541
Phone: (409) 233-5461 

  Advanced Environmental Solutions
204 1st Avenue, South
3rd Floor
Seattle,  WA   98104
Phone: (800) 275-3549 
or (253) 872-9011
FAX: (206) 652-2323

Sources: Mr. Bob Logan, Naval Station San Diego, May 1999.
Code of Federal Regulations, Title 40, Part 261, Section 261.7 - Residues of hazardous waste in empty containers



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