WOOD RECYCLING

Revision Date: 5/00
Process Code: Navy/Marines: SR-05-00; Air Force: FA06; Army: N/A
Usage: Navy: High; Marines: High;Army: Medium; Air Force: High
Compliance Impact: Low
Alternative for: Landfilling
Applicable EPCRA Targeted Constituents: N/A

Overview: A variety of wood wastes are generated from construction, demolition, and land clearing operations. Wood wastes consist of: tree trimmings, scrap wood, pallets, lumber, and shipping containers. Wood wastes are often classified as Construction and Demolition (C&D) debris. Wood wastes can be diverted from landfilling and used in a number of applications. Such applications include lumber reuse, mulch, fibers for manufacturing, animal bedding, and biomass fuel. Wood wastes can also be used in composting operations. Wood wastes can be applied to cleared areas for dust suppression and runoff control. Such wastes can also be reused for small construction and hobby projects.

Wood wastes can be reused in home heating or construction. Although this diversion strategy is cost-free, it is often difficult to reuse all of the waste products. If the wood wastes cannot be reused or taken offsite by a recycler, the next viable diversion step is size reduction. Grinding is the most common method used to reduce the size of wood wastes. Wood tub grinders are used to reduce wood wastes into smaller particles. No screening is necessary. The larger-sized output material from the tub grinder can be used as a biomass fuel or as a bulking agent to balance high nitrogen loads in composting operations. The smaller-sized material can be composted or used as mulch. However, according to the Naval Facilities Engineering Service Center, it is not recommended to grind or compost wood covered with lead based paint. During grinding this paint will generate a toxic dust cloud , where the lead can leach into the compost. Wood wastes that are chipped or ground will decompose more readily. Composted wood wastes can be used as a soil amendment or fertilizer. The reduced wood wastes can also be used as mulch and help grow grass at municipal and commercial landscape applications, such as highway projects and golf courses. Mulch can also be used to control weed growth.

Wood tub grinders are not limited in opening size like smaller chippers or shredders. The grinders can process large and odd shaped wood including stumps, pallets, and waste lumber. Material that is pressure treated, chemically treated, or creosote contaminated should not be composted. Such wood contains chemicals that inhibit plant growth or are toxic to the environment. Avoid plywood or particle board since they contain glues which might be hard on machinery, difficult to compost, and contain undesirable chemicals for land application.


Compliance Benefit: Recycling or reuse of wood will help facilities meet the requirements under Executive Order 13101 requiring executive agencies (e.g., DOD) to incorporate waste prevention and recycling in their daily operations. Equipment to reduce the size of waste wood may increase a facilities need for an air permit under 40 CFR 70 and 71.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:
N/A


Safety and Health: Safety issues for using the wood tub grinders concern the operation of power equipment. Operators should be specifically trained to use the grinder. Proper personal protective equipment including gloves, eye protection, and hearing protection should be used.

Consult your local industrial health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing this technology.


Benefits:
  • Produces usable products such as landscape mulch, fuel, and compost agents.
  • Wood wastes can be ground to a fine, even texture that will compost quickly.
  • The wood tub grinder can process large trees and finished lumber.
  • Reusing or composting wood waste will result in a reduction of disposed waste.
  • Composted wood waste can be used as a soil amendment on base, possibly reducing the need for purchased supplies.
  • Cost savings are achieved from reduced landfill disposal fees.


Disadvantages:
  • Requires an initial capital cost for the purchase of a wood tub grinder (or a fee for a recycling company to perform on-site recycling services).
  • Increased costs associated with labor and operation and maintenance of the equipment.


Economic Analysis: The following recycling costs are based on the purchase of a wood tub grinder for processing the wood wastes. The capital cost includes an 8 foot grinder (110 hp diesel).

Assumptions:

  • Process 1,000 tons/yr of wood waste at 10 tons/hr
  • Produce: 1,000 tons/yr of mulch
  • Tub grinder operated for 100 hrs/yr
  • Green waste disposal costs: $13/ton
  • Labor: 100 hrs/yr at $30/hr
  • Maintenance: 20 hrs at $30/hr
  • Engine rating: 110 hp
  • Heating value of diesel: 137,000 Btu/gal
  • Price of diesel: $1.50/gal
  • Mulch value: $25/ton
  • Diversion produces minimal effect on labor for solid waste collection.

Annual Operating Cost Comparison of Diversion and Disposal for Wood Recycling

 
Diversion
Disposal
Operational Costs:    
Labor: $3,000 $0
Landfill costs: $0 $13,000
Energy: $310 $0
Maintenance: $600 $0
Total Operational Costs: $3,910 $13,000
Total Recovered Income: $25,000 $0
Net Annual Cost/Benefit: $21,090 -$13,000

Economic Analysis Summary

    Annual Savings for Wood Recycling: $34,090
    Capital Cost for Diversion Equipment/Process: $44,000
    Payback Period for Investment in Equipment/Process: < 2 years

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
Tub Grinder 3660-01-385-1908 ea. $90,000  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

Points of Contact: Navy:
Mr. John Comstock
Naval Facilities Engineering Service Center
1100 23rd Avenue
Port Hueneme, CA 93043-4370
Phone: (805) 982-5315

Mr. Wallace Eakes
Naval Facilities Engineering Service Center
1100 23rd Ave.
ESC 426
Port Hueneme, CA 93043-4370
Phone: (805) 982-4882
DSN: 551-4882
FAX: (805) 982-4832

Vendors: DuraTech Industries International
P.O. Box 1940
Jamestown,  ND   58402-1940
Phone: (701) 252-4601 
FAX: (701) 252-0502

  Morbark Sales Corporation
P.O. Box 1000
Winn,  MI   48896
Phone: (800) 233-6065 
or (517) 866-2381
FAX: (517) 866-2280

Sources: Mr. John Comstock, Naval Facilities Engineering Service Center, May 1999.
Wood Diversion Strategies, Biocycle, January 1996.
Growing Wood Waste, Waste Age, May 1995.
Market Shift for California Wood Waste, Biocycle, November 1994.
Bob Darrow, A&M Disposal and Recycling, April 1996.



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