ALUMINUM CAN RECYCLING

Revision Date: 5/00
Process Code: Navy/Marines: N/A; Air Force: N/A; Army: N/A
Usage: Navy: High; Marines: High;Army: High; Air Force: High
Compliance Impact: Low
Alternative for: Landfilling
Applicable EPCRA Targeted Constituents: N/A

Overview: Aluminum cans represent less than one percent (0.4%) of the solid municipal waste stream, but their high value and ease of collection can generate revenue to help pay for the recycling of other commodities. Aluminum can makers and recyclers are committed to increasing the national recycling rate in order to drive their percentage of the waste stream even lower.

The aluminum beverage can is currently the most recycled package on the market today. Once recycled, the aluminum beverage can returns to the retailer?s shelf as a new, filled can in as little as 60 days after collection. In those 60 days, the cans are remelted, rolled, manufactured, and distributed. Aluminum smelters, can manufacturers, recycling centers and scrap dealers are all good sources to return your aluminum cans, all paying competitive prices for scrap. Aluminum cans are traded like a commodity with price premiums being offered based on greater poundage recycled.

Aluminum cans must be separated, clean, and dry to be of value. Cans can be source separated by base residents and personnel participating in curbside or voluntary drop-off collection programs, or separated at a materials recovery facility. "Reverse vending" machines are another collection option available for lease or purchase. Recyclers insert their used aluminum cans into automatic recycling machines for weighing and receive cash or vouchers in exchange.

Aluminum cans can be compacted into bales, or shredded to reduce storage and transportation requirements to the reclamation center where they are melted down for reuse. The amount of processing required depends on the needs of the buyer.


Compliance Benefit: Recycling aluminum cans will help facilities meet the requirements under Executive Order 13101 requiring executive agencies (e.g., DOD) to incorporate waste prevention and recycling in their daily operations.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:
N/A


Safety and Health: Proper personal protective equipment, such as long sleeves and gloves, should be worn when handling scrap metal.

Consult your local industrial health specialist and your local health and safety personnel prior to implementing this technology.


Benefits:
  • Reduces the volume of waste disposed in landfills by approximately 1% (U.S. EPA 1994).
  • Conserves energy and natural resources used to produce new aluminum.
  • Reduces landfill disposal fees.
  • Generates revenue.
  • Requires little, if any, simple off-the-shelf processing equipment.
  • Encourages the recycling of other commodities.


Disadvantages:
  • Training of waste generators will be required, to ensure that aluminum waste streams can be properly separated.
  • Aluminum must be segregated from steel, plastic and other debris.


Economic Analysis: Aluminum recycling can be incorporated into residential and commercial or industrial recycling programs with minimal capital costs. The same collection containers used for curbside collection of residential recyclables can be used for aluminum collection. Dedicated collection containers can be purchased for offices or other commercial/industrial areas to increase aluminum recovery from the commercial/industrial waste stream. Operating costs for recycling aluminum include labor costs for a coordinator/monitor, collection costs (if applicable), materials handling costs (e.g., separation of metal by type), and transportation costs to deliver the material if pick up service is not arranged with the contractor. These operating costs can be offset with reduced landfill disposal fees and revenue from the sale of the aluminum.

Based on vendor information, capital costs for the purchase of a typical recycling unit would be approximately $20,000. Operating costs would include maintenance activities (e.g. cleaning of the unit, trash removal, coin loading), consumer revenue, and transportation costs to deliver the cans to market.

Market prices for aluminum range from $350 to $800/ton from local recycling centers, with prices on the West Coast considerably higher (greater than $1,000/ton). Higher market prices are generally obtained for good quality (uncontaminated) metal cans.

Assumptions:

  • Medium scale aluminum collection program: 1 ton/month
  • Purchase of 40 curbside recycling containers: $15/container
  • Purchase of one large collection bin: $500
  • Labor for collection/separation of aluminum containers: 2 hrs/week
  • Landfill fee: $25/ton
  • Labor rate: $30/hr
  • Transportation cost to on-base recycle center: $50/month
  • Transportation cost to landfill: $150/month
  • Aluminum market price: $800/ton

Annual Operating Cost Comparison of Diversion and Disposal for Aluminum Can Recycling

 
Diversion
Disposal
Operational Costs:    
Labor: $3,120 $0
Transportation: $600 $1,800
Landfill Fees: $0 $300
Total Operational Costs: $3,720 $2,100
Total Recovered Income: $9,600 $0
Net Annual Cost/Benefit: $5,880 -$2,100

Economic Analysis Summary

    Annual Savings for Diversion Method over Disposal: $7,980
    Capital Cost for Diversion Equipment/Process: $1,100
    Payback Period for Investment in Equipment/Process: < 1 Year

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS* ENAC Product
Recyclable Container 8115-01-429-9984 (25) 15x10x5in. $Local Purchase  
Recyclable Container 8115-01-430-5668 ea. 20x11x30in $56.93  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

An Environmental Attribute Code (ENAC) identifies products that DLIS has coded as being Environmentally preferable over other similar products, based upon manufacturer, vendor, item manager, or source of supply assurances that their product meets the strict Environmentally Preferable criteria of a recognized Environmental certifying body or agency . For a presentation of DLA's effort to add environmental attributes to the Federal Logistics System consult http://buygreen.dlis.dla.mil/.

Points of Contact: Civilian:
Ms. Jenny Day
Can Manufacturers Institute
1625 Massachusetts Avenue, N.W.
Washington, DC 20036
Phone: (202) 232-4677 or (888)-9ROUNDUP
FAX: (202) 232-5756
URL: http://www.cancentral.com
 
Navy:
Mr. Wallace Eakes
Naval Facilities Engineering Service Center
1100 23rd Ave.
ESC 426
Port Hueneme, CA 93043-4370
Phone: (805) 982-4882
DSN: 551-4882
FAX: (805) 982-4832

Vendors: FIBREX, Inc.
3734 Cook Blvd.
Chesapeake,  VA   23323
Phone: (800) 346-4458 
or (757) 487-5744
FAX: (757) 487-5876

  Recycling Products, Inc.
P.O. Box 5009
Bradford,  MA   01835
Phone: (800) 875-1735 
FAX: (978) 372-3953

  Rehrig Pacific Company
1738 West 20th Street
Erie,  PA   16502
Phone: (800) 458-0403 
FAX: (814) 455-3997

  SSI Schaefer
10021 Westlake Dr.
P.O. Box 7009
Charlotte,  NC   28241
Phone: (704) 588-2150 
FAX: (704) 588-1862

  Toter, Incorporated
P.O. Box 5338
841 Meachum Road
Statesville,  NC   28677
Phone: (800) 772-0071 

  Windsor Barrel Works
P.O. Box 47
Kempton,  PA   19529-0047
Phone: (800) 807-2860 
FAX: (215) 756-6389

Sources: Ms Jenny Day, Can Manufacturers Institute, April 1999.
U.S. EPA, Characterization of Municipal Solid Waste in the United States: 1997 Update.



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