RECYCLING OF SCRAP TIRES

Revision Date: 5/00
Process Code: Navy/Marines: SR-02-02; Air Force: PM08; Army: VHM
Usage: Navy: High; Marines: High;Army: High; Air Force: High
Compliance Impact: Low
Alternative for: Stockpiling or disposing in landfills
Applicable EPCRA Targeted Constituents: N/A

Overview: Alternatives to stockpiling and disposing of scrap tires in landfills include proper maintenance and retreading, reuse in other industries and fuel production. Approximately 850 million to 3 billion scrap tires are disposed in landfills, stockpiled, or illegally dumped around the United States, a number that increases by 250 million tires every year. Forty-eight states legislate and regulate proper and efficient management of scrap tires. Forty-six states have banned disposal of waste tires in landfills.

Proper tire maintenance includes retaining proper tire pressure, as well as correct wheel balance and alignment, conducting rotation schedules and avoiding excessive acceleration and braking. Retreading tires for reuse requires only one-third of the crude oil necessary to make a new tire. Scrap tires can be chopped, ground, or powdered for use in the manufacture of floor mats, adhesives, gaskets, shoe soles, electrical insulators, asphalt and numerous other products. Scrap tires (whole or shredded) are used as fuel in facilities such as cement kilns, pulp and paper mills, electric utilities, waste-to-energy plants and industrial boilers. Other industries that use scrap tires include construction, landscaping, farming, marine, and playground equipment manufacturers.

Except for proper maintenance and retreading, the recycling methods above are conducted off-site by specialized scrap tire recycling facilities. Many of these facilities will accept whole or shredded scrap tires to be recycled in any combination of these methods. Scrap tire generators could recoup some money if they recycle scrap tires directly through these facilities. The U.S. Environmental Protection Agency (EPA) estimates that a combination of these recycling alternatives will reduce the amount of scrap tires in the landfill by approximately 15 percent.


Compliance Benefit: Recycling or retreading scrap tires will help facilities to meet the requirements under Executive Order 13101 requiring executive agencies (e.g., DOD) to incorporate waste prevention and recycling in their daily operations to conserve disposal capacity. These activities also will help facilities comply with state laws banning the land disposal of scrap tires. Approximately 46 states currently ban disposal of scrap tires in landfills.

A facility will use more electricity if it purchases and operates an on-site tire shredder. A tire shredder reduces the volume of scrap tires to make the tires more desirable as an end product and to reduce transportation costs. Under EO 12902, facilities are required to reduce energy consumption. This equipment also may increase a facility's need for an air permit under 40 CFR 70 and 71.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:
No materials compatibility issues were identified.


Safety and Health: Stockpiling tires prior to shipment for recycling can create a breeding ground for rodents and mosquitoes. It also can increase the risk of fire from lightning and possibly spontaneous combustion. Tire pile fires are extremely difficult to extinguish or control, and the smoke, ash, and oily leachate can pollute the surrounding air and water. Consult your local industrial health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing this technology.


Benefits:
  • Saves energy;
  • Meets states' regulations pertaining to scrap tire management;
  • Reduces air and water pollution risks; and
  • Conserves landfill space.


Disadvantages:
  • Stockpiled tires may provide a breeding ground for rodents and mosquitoes.
  • Stockpiled tires may pose a fire hazard from lightning or spontaneous combustion.


Economic Analysis: The following cost elements compare the disposal of scrap tires in a landfill with hauling scrap tires for recycling or reuse.

Assumptions:

  • Approximately 5,000 scrap tires are generated each year per installation.
  • Each tire is approximately 50 pounds.
  • Cost to dispose of waste in municipal landfill: $0.10 per pound.
  • Transportation fee for transporting waste to municipal landfill: $75 per trip.
  • Fifty trips per year are made to the municipal landfill to dispose of scrap tires.
  • Cost of hauling: $2.00 per tire. Depending on the location of the generator or the state laws, this fee can vary. Sometimes the scrap tire facilities will haul used tires free of charge. Some facilities are willing to pay generators up to $0.05 per pound for scrap tires.
  • For this analysis, assume that a quarter of the total scrap tires generated were hauled by facilities willing to pay, that another quarter was hauled at no cost, and that the generator paid for the remainder to be hauled.
  • Equipment purchase is not necessary.

Cost Comparison for Disposal in Landfill vs. Hauling Away for Recycling

 
Disposal in
Landfill
Hauling
for Recycling
Capital and Installation Costs: $0  
Operational Costs:    
Municipal Landfill Costs: $25,000 $0
Hauling Fee: $3,750 $5,000
Total Costs (not including capital and installation costs): $28,750 $5,000
Total Recovered Income: $0 $3,125
Net Annual Cost/Benefit: -$28,750 -$1,875

Economic Analysis Summary

    Annual Savings for Recycling: $26,875
    Capital Cost for Diversion Equipment/Process: $0
    Payback Period for Investment in Equipment/Process: Immediate

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
None Identified $  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

Points of Contact: Navy:
Mr. John Comstock
Naval Facilities Engineering Service Center
1100 23rd Avenue
Port Hueneme, CA 93043-4370
Phone: (805) 982-5315

Mr. Wallace Eakes
Naval Facilities Engineering Service Center
1100 23rd Ave.
ESC 426
Port Hueneme, CA 93043-4370
Phone: (805) 982-4882
DSN: 551-4882
FAX: (805) 982-4832

Vendors: Tire Recyclers, Inc.
710 N. Hamilton St.
Suite 210
Richmond,  VA   23221-2035
Phone: (804) 358-1303 

Sources: Mr. John Comstock, Naval Facilities Engineering Service Center, May 1999.
Mr. Gary Edwards, Tire Recyclers, Inc.
Mr. William Sterling, D & S Recycling, Inc.
Surface Modification for Scrap Tire Technology, a technical brief written by Energetics, Inc., for the United States Department of Energy.
Scrap Tire Recycling from the Energy Efficiency and Renewable Energy Clearinghouse Bulletin Board System for the United States Department of Energy.
Scrap Tires Keep Rollin’ as Recycling/Recovery Markets Expand and Develop, Science and the Environment, Goodyear Release, Spring 1996.
Summary of Markets for Scrap Tire, EPA/530-SW-90-074B, USEPA, Office of Solid Waste Emergency Response, Washington, DC, October 1991.



[Back]