OFF-SITE REFINING OF WASTE OIL

Revision Date: 12/00
Process Code: Navy/Marines: ID-25-99; Air Force: HW01; Army: N/A
Usage: Navy:Low; Marines:Low; Army:Low; Air Force:Medium
Compliance Impact: Medium
Alternative for: Off-Site Heat Recovery, On-Site Heat Recovery
Applicable EPCRA Targeted Constituents: N/A


Overview:

Refining of waste oils allows the materials to be reused in similar applications to those for which they were originally produced (e.g. reused as motor oil). As such, refining of waste oil represents a higher level of recycling than methods to recover the energy value of the waste petroleum. Currently, the EPA has identified four facilities that solely refine used oil.

Under this method, the waste oil generator contracts with an oil refiner or intermediate broker for disposal of waste oil. The broker/refiner will not normally accept less than full tanker truckloads of waste petroleum, oils, and lubricants (POL); therefore, on-site storage and accumulation will be necessary until sufficient quantities are generated. One advantage to this method is that all POLs can normally be combined into a single tank, including engine oils, hydraulic fluids, gear lubricants, transmission oil. According to the Dallas Air Force Regional Environmental Office, prior to entering into a contract for re-refining of used oil, generators should review available records maintained by the appropriate regulatory agency pertaining to the compliance history of the used oil processor/re-refiner. In addition, regulatory guidance regarding proper labeling and storage requirements should be considered. Used oil may only be stored in tanks, containers, or units subject to regulation under 40 CFR 264 and 265. Also, containers must be in good condition, not leaking, and labeled with the words "Used Oil." Used oil is defined under 40 CFR 279.1 as "any oil that has been refined from crude oil, or any synthetic oil that has been used and as a result of such use is contaminated by physical and chemical impurities."


Compliance Benefit:

Recycling of used oil (i.e., off-site refining) may allow the used oil to fall under the less stringent regulations of 40 CFR 279 as opposed to the hazardous waste regulations in 40 CFR 260 through 268. In addition, under 40 CFR 261.5 generators that recycle their used oil and manage it under 40 CFR 279 do not have to count the used oil into their monthly totals of hazardous waste generated. The decrease in the quantity of hazardous waste generated monthly may help a facility reduce their generator status and lessen their amount of regulatory burden (e.g. recordkeeping, reporting, inspections, transportation, accumulation time, emergency prevention and preparedness, emergency response) they are required to comply with under RCRA, 40 CFR 262. Off-site refining also helps facilities meet the requirements of waste reduction under RCRA, 40 CFR 262, Appendix. Off-site refining of used oil generally requires a facility to store large quantities of used oil on site. A Spill, Prevention, Control and Countermeasure Plan is required to be developed and implemented under 40 CFR 112 for facilities that store certain amounts of oil on site.

EPA presumes that all used oils are recyclable and, therefore, must be managed in accordance with 40 CFR Part 279. If the used oil is to be disposed on-site or sent off-site for disposal, the generator must then, as with any other solid waste, determine if the used oil exhibits any hazardous characteristic. If the used oil to be disposed is determined to be a characteristically hazardous waste, it then must be managed in accordance with applicable requirements of 40 CFR Parts 260 through 266, 268, 270, and 124. If the used oil to be disposed were determined to be a non-hazardous waste, it then would be managed in accordance with applicable requirements of 40 CFR 257 and 258.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials
Compatibility:

Generators must ensure only used is placed in the used oil tank. Coordination with the re-refining contractor regarding their analysis plan is suggested to address the rebuttable presumption (40 CFR 279.10(b)(1)(ii)) and on specification requirements (40 CFR 279.11).


Safety and Health:

Care must be taken when handling hot waste oils. Proper personal protective equipment is recommended. Special safety precautions should be exercised when handling synthetic oils containing tricresyl phosphate, which is toxic by ingestion and skin absorption. Consult your local industrial health specialist, local health and safety personnel, and the appropriate product Material Safety Data Sheet (MSDS) for specific safe handling procedures concerning waste oil materials.


Benefits:
  • Refining of used oil is a more environmentally acceptable alternative than most other options
  • Reduces the volume of hazardous and/or non-hazardous waste requiring disposal


Disadvantages:
  • Used oil stored on-site is subject to the regulatory requirements contained in 40 CFR 279.22. These requirements include release response actions and clean-up steps in the event of a release.


Economic Analysis:

Safety Kleen reports that they will accept truck load quantities of waste oil charging $0.11 to $0.15 per gallon at the generator's site. The Defense Reutilization and Marketing Office at Imperial Beach, CA will dispose of used oil at a cost of $0.84 per gallon.

Assumptions:

  • 200 gallons of waste oil a month is generated
  • Used oil is subject to the Used Oil regulations in 40 CFR
  • 25 hours annual labor for storage, paperwork, and arranging delivery for refining used oil
  • 40 hours annual labor for storage, paperwork (manifest) and arranging delivery for disposal as a hazardous waste
  • Hazardous waste is disposed through DRMO at a cost of $0.84/gallon
  • Labor rate: $30/hr
  • Used oil is refined using Safety Kleen for $0.13/gallon

Annual Cost Comparison for Refining or Disposal of Used Oil.

 

Refining

Disposal

Capital and Installation Costs:

$0

$0

Operational Costs:

   

Labor:

$750

$1,200

Hazardous Waste Disposal:

$0

$2,016

Refining:

$312

$0

Transportation:

$0

$0

Total Operational Costs:

$1,062

$3,216

Total Income:

$0

$0

Annual Benefit:

- $1,062

-$3,216

Economic Analysis Summary

    Annual Savings for Refining: $2,154
    Capital Cost for Diversion Equipment/Process: $0
    Payback Period for Investment in Equipment/Process: Immediate

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values. To return from the Active Spreadsheet, click the reverse arrow in the Tool Bar.


Approving Authority:

Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.

Air Force approval is controlled locally and should be implemented only after coordination with the installation environmental function. The installation environmental management activities should ensure local, state and Federal regulations are followed.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
None Identified $  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.


Points of Contact: Air Force:
Dale Fox
San Francisco REO: HQAFCEE/CCR-S
333 Market Street
Suite 625
San Francisco, CA 94105-2196
Phone: (415) 977-8881

Atlanta REO: HQAFCEE/CCR-A
60 Forsyth Street SW
Suite 8M80
Atlanta, GA 30303-3416
Phone: (404) 562-4205

Mr. Ronald W. Jahns
Regional Environmental Manager
Air Force Regional Environmental Office, Central Region
525 S. Griffin Street
Suite 505
Dallas, TX 75202-5023
Phone: (214) 767-4648 or (888) 610-7418
FAX: (214) 767-4661
Email: ronald.jahns@dallafcee.brooks.af.mil


Vendors: Safety Kleen Corp.
777-T Big Timber Rd.
Elgin,  IL   60123
Phone: (800) 669-5740 

Sources:

Mr. Ronald Jahns, Air Force Regional Environmental Office, Dallas, December 1999.
Mr. Dale Fox, Air Force Regional Environmental Office, San Francisco, November 1999.



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