PNEUMATIC SPILL VACUUM

Revision Date: 12/00
Process Code: Navy/Marines: ID-23-07, ML-02-04; Air Force: HW01, IN06, SV10; Army: VHM
Usage: Navy:Medium; Marines:Medium; Army:Medium; Air Force:High
Compliance Impact: Low
Alternative for: Use and Disposal of Spill Absorbents
Applicable EPCRA Targeted Constituents: N/A


Overview:

The pneumatically operated wet and dry vacuum can be used to recover spilled liquids, including fuels. In this way, the use of rags, absorbents, and other spill collection items are minimized.

The vacuum operates pneumatically, connected to a compressor. The vacuumed liquid can then be stored in 55-gallon drums or other suitable containers for recycling, reuse, or proper disposal. In this way the use of absorbent materials for spill response is reduced or eliminated. Since absorbent materials that have been used to address spills are normally heavy in weight, the use of the pneumatic spill vacuum can help to lower hazardous waste disposal costs.

The pneumatic spill vacuum is in use at several DOD installations, including Hickam AFB. Non-electric, air operated, explosion-proof vacuums for fuel spills are also available.


Compliance Benefit:

Use of a pneumatic spill vacuum can decrease the amount of hazardous waste generated at a facility since absorbents do not have to be used. The decrease in hazardous waste helps facilities meet the requirements of waste reduction under RCRA, 40 CFR 262, Appendix, and may also help facilities reduce their generator status and lessen the level of regulatory requirements (i.e., recordkeeping, reporting, inspections, transportation, accumulation time, emergency prevention and preparedness, emergency response) with which they must comply under RCRA, 40 CFR 262.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials
Compatibility:

The pneumatic spill vacuum is designed to be compatible with a variety of fuels and solvents.


Safety and
Health:

Caution should be exercised when responding to liquid spills. Proper personal protective equipment (PPE) should always be worn, and chemical incompatibility should be assessed. In addition, flammability and the danger of explosions should be considered. Personnel involved in spill response activities should also be properly trained in Occupational Safety and Health Administration (OSHA) requirements, to include: Title 20 Code of Federal Regulations (CFR) 1910.120, "Hazardous Waste Operations and Emergency Response," and Title 29 CFR 1910.1200, "Hazard Communication."

Consult your local industrial health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing this technology.


Benefits:
  • Minimizes the use and cost of absorbents such as pillows, rags, and brooms
  • Minimizes contact personnel may have with liquid spills
  • Decreases disposal costs associated with absorbents
  • Can be used on a variety of liquid spills, lessening the need for specific absorbents for specific chemicals
  • Improves spill response by accelerating spill clean-up
  • If used for small fuel spills, recovered material may be managed as a product (useable as a fuel, to include being burned for energy recovery) instead of being disposed as hazardous waste


Disadvantages:
  • Requires energy source (air compressor, or an explosion-proof electrical power supply)
  • Requires proper disposal of spent activated carbon used in the vacuum


Economic
Analysis:

According to the Pollution Prevention Equipment Program, the cost for a pneumatic spill vacuum ranges from $1,213 to $5,168. These units are a operated in a similar fashion to a household vacuum. They recover liquids at a rate of 1 gallon/second. The recovered liquids can then be stored in a 55-gallon drum. The following cost elements compare the use of the pneumatic spill vacuum and the use of absorbents.

Assumptions:

  • 1,000 gal of fuel spilled/yr.
  • Number of 55-gal drums filled/yr: 18
  • Cost of disposing 55-gal drum filled with fuel: $200/55-gal drum (includes transportation cost)
  • Cost of disposing one 55-gal drum of spent activated charcoal: $450/55-gal. drum
  • Volume of gasoline for compressor/yr: 100 gal.
  • Cost of gasoline: $1.20/gal.
  • Labor associated with collecting spills using pneumatic spill vacuum (at 1,000 gal./yr.): 150 hrs for one individual
  • Labor required for spill vacuum maintenance: 10 hrs/yr.
  • Absorbents procurement cost: $5,000 (for 1,000 gal.)
  • Disposal costs for absorbents/yr: $8,000/yr
  • Labor associated with collecting spills using absorbents (at 1,000 gal/yr): 100 hrs each for three individuals
  • Labor rate: $30/hr.

Annual Operating Cost Comparison for Pneumatic Spill Vacuum and Absorbents

 

Pneumatic Spill Vacuum

Absorbents

Operational Costs:

   

Labor:

$4,500

$9,000

Material:

$0

$5,000

Energy:

$120

$0

Waste Disposal:

$4,050

$8,000

System Maintenance:

$300

$0

Total Operational Costs:

$8,970

$22,000

Total Recovered Income:

$0

$0

Net Annual Cost/Benefit:

-$8,970

-$22,000

Economic Analysis Summary

    Annual Savings for Pneumatic Spill Vacuum: $13,030
    Capital Cost for Diversion Equipment/Process: $5,000
    Payback Period for Investment in Equipment/Process: < 1 year

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values. To return from the Active Spreadsheet, click the reverse arrow in the Tool Bar.


Approving Authority:

Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.

Air Force approval is controlled locally and should be implemented only after coordination with the installation environmental management function. The installation environmental management activities should ensure local, state and Federal regulations are followed.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
Pneumatic Spill Vacuum 7910-01-249-2460 ea. $N/A  
Pneumatic Spill Vacuum 7910-01-322-2956 ea. $N/A  
Spill Vacuum 7910-21-910-8810 ea. $N/A  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

Points of Contact: Navy:
Mr. Mike Zitaglio
Naval Air Warfare Center, Aircraft Division
Rt. 547
Lakehurst, NJ 08733
Phone: (732) 323-4284
FAX: (732) 323-1551
Email: zitaglioma@navair.navy.mil

Vendors: Tiger-Vac
14 Healey Avenue
Plattsburgh,  NY   12901
Phone: (800) 668-4437 
FAX: (800) 668-4439

  American Vacuum Company
7301 N. Monticello Avenue
Skokie,  IL   60076
Phone: (800) 321-2849 

  Nilfisk, Advanced America, Inc.
300 Technology Drive
Malvern,  PA   19355
Phone: (800) NILFISK 175
URL: http://www.nilfisk-advance.com

  New Pig
One Pork Avenue
Tipton,  PA   16684-0304
Phone: (800) HOT-HOGS 
FAX: (800) 621-PIGS

Sources:

Mr. Mike Zitaglio, Naval Air Warfare Center, Aircraft Division, May 1999.
Air Force Instruction (AFI) 32-4002, "Hazardous Material Emergency Planning and Response Compliance," 9 May 1994
Air Force Handbook, "Environmental Guide for Contingency Operations," Department of the Air Force, 1 March 1997
Massimo De Pastena, Tiger-Vac, May 1996.
Dane Westdyk, Vac-U-Max, May 1996
Jackie Felder, Laidlaw Environmental Services, May 1996.
Deb Longenecker, New Pig, May 1996.



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