HYDRAULIC FLUID PURIFIER

Revision Date: 8/01
Process Code: Navy and Marine Corps: ID-01-08/-09/-10/-11; Air Force: CL04; Army: CLD, PNT, VHM
Usage: Navy: High; Air Force: High, 
Army: High; Marine Corps: High
Alternative for: Single Use and Disposal of Hydraulic Fluids; Off-site recycling of hydraulic fluid
Applicable EPCRA Targeted Constituents: N/A

Overview: A hydraulic fluid purifier is a small, portable electrically powered ground support system designed to recondition hydraulic fluid to a "like new" condition that can then be successfully reused in military vehicles, aircraft and support equipment. Purification of hydraulic fluid results in a significant cost avoidance by decreasing hazardous waste disposal and minimizing the amount of hydraulic fluids purchased. Hydraulic fluid purification systems remove particulates, water, air and chlorinated solvent contaminants using 3-micron absolute filters, water adsorption filters, air desiccant filters, and a low vacuum, without altering the physical or chemical properties of the reconditioned fluid. Currently, several purification systems have been evaluated by the armed forces for use in various applications. The technology is currently being used with enthusiasm and success by the Navy, Army, and Marines and is in the process of being approved for use by the Air Force.

The Environmental Protection Agency (EPA) considers used oil to be a hazardous waste, making it subject to the solid and hazardous waste requirements found in the Resource Conservation and Recovery Act (RCRA). EPA presumes that all used oils are recyclable, and therefore, must be managed in accordance with Title 40 CFR Part 279, "Standards for the Management of Used Oil." In Title 40 CFR 279.1, "Definitions," used oil is defined as any oil that has been refined from crude oil, or any synthetic oil, that has been used and as a result of such use is contaminated by physical or chemical impurities. Under this definition, hydraulic fluid can be managed in the same manner as used oil. If used oil is to be disposed of on-site or sent off-site for disposal, the generator must, as with any other solid waste, determine if it used oil exhibits any hazardous characteristic. If it is determined to be a characteristically hazardous waste, it then must be managed in accordance with applicable requirements of Title 40 CFR Parts 260 through 266, 268, 270, and 124. If the used oil to be disposed of was determined to be a non-hazardous waste, it would then it would be managed in accordance with applicable requirements of Title 40 CFR 257 and 258.


Compliance Benefit: The on-site recycling of hydraulic fluid with a certified hydraulic oil recycler greatly reduces the amount of oil that must be disposed of as a hazardous waste in accordance with RCRA. The decrease in the quantity of hazardous waste generated each month may help a facility reduce their generator status and lessen their regulatory burden (i.e. recordkeeping, reporting, inspections, transportation, accumulation time, emergency prevention and preparedness, emergency response) under RCRA. Purification also helps facilities meet the requirements of waste reduction under RCRA, Title 40 CFR 262, and the reuse and recycling requirements called for in Executive Order 13101.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials
Compatibility:

Not all used hydraulic fluids can be purified, nor can all equipment accept recycled fluid. Users should consult their technical Point of Contacts (POCs) before purchasing a purifier.


Safety and Health: Care must be taken when handling hot waste oils. Proper personal protective equipment is recommended. Consult your local industrial health specialist, local health and safety personnel, and the appropriate product Material Safety Data Sheet (MSDS) for specific safe handling procedures concerning waste oil materials.


Benefits: The following benefits are possible with this system:
  • Reduced procurement costs
  • Reduced hazardous waste disposal costs
  • Significant waste stream reduction
  • Deployment Footprint Reduction: Less fluid needed in the field
  • Conservation of natural resources
  • Costs savings in the U.S. military of millions of dollars per year
  • Aids in meeting pollution prevention goals
  • Improved equipment reliability and performance
  • Reduced labor related to hydraulic fluid maintenance


Disadvantages: The following disadvantages are possible with this system:
  • Does not purify mixed fluids
  • Cannot remove some contaminants
  • Purification time can be extensive
  • Requires operator knowledge

 

Economic Analysis: Economics are favorable for implementing hydraulic fluid purifying equipment since hydraulic fluid procurement and disposal costs are significantly reduced. Typical implementation costs are around $9,500 and savings are variable depending on the amount that is recycled.

This example economic analysis was based on Preproduction Initiative NELP performed at NAS North Island and NS Mayport for aircraft hydraulic fluids MIL-H-46170 and MIL-H-83282 for use in Ground Support Equipment (GSE).

Disposal of Waste Fluid

Consumables

  • 34 gallons of hydraulic fluid MIL-H-83282 required for system purge
  • Cost per gallon: $8.90
  • Cost per system purge: $302.60
  • Cost per filter: $69.00
  • Cost per changeout: $435.00
  • Total cost (system purge, filter, and changeout): $806.00

Labor

  • Labor Rate, E-3 per hour: $10.39
  • Hours per test: 2
  • Cost per test: $20.78

Waste Disposal

  • Gallons of waste hydraulic fluid: 34
  • Pounds per gallon: 6.5
  • Cost per pound: $2.10
  • Cost of rags: Not included
  • Total Cost: $464.10

 

Hydraulic Purifier System

Consumables

  • Cost for two MIL-F-81836 filters $870.00
  • Cost for two 62620-100 filters: $300.30
  • Cost for two LE-10AZ filters: $134.20
  • Total cost for filters: $1,304.50
  • Gallons to be processed: 3,000
  • Cost per gallon ($1,304.50/3,000): $0.435
  • Cost of 15 gallons: $6.53
  • Cost of T-5 new filters $69.00
  • Cost per changeout: $435.00
  • Rags: not included
  • Cost 15 gallons T-5 new filters, and changeout $510.53

Labor

  • E-3 labor rate per hour $10.39
  • Time for system hookup: 1 hour
  • Cost for system hookup-shutdown $10.39

Waste Disposal

  • Estimated pounds of used filters: 10
  • Cost per pound $2.10
  • Cost for used filters: $21.00
  • Rags not included

Cost Analysis Summary (Per Year)

Disposal of Waste Fluid per cycle $1,291.48
Hydraulic Fluid Purifier System per cycle $541.92
Cost Change per Cycle $749.56
Initial Procurement  $8,479.00
Expected Service Life 10 years
Return of Investment (per 10-year period)  $36,494.60*
Break Even  1.89 years

*assumes 6 changeouts/year

This cost analysis report applies only to the site(s) indicated where the equipment was prototyped and monitored. This information is offered as a guide so that readers can determine is such equipment will benefit their particular site based on factors such as comparative hazardous waste generation.

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values. To return from the Active Spreadsheet, click the reverse arrow in the Tool Bar.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. USAF activities must follow their governing technical orders. Appropriate Technical POC should be contacted prior to purchasing purification equipment.



NSN/MSDS: None identified.


Points of Contact: Navy:
Mr. Eugene Wang, ESC 423
Naval Facilities Engineering Service Center
(805) 982-4291
DSN 551-4291


Additional Information
Sources:


Navy:

Mr. Joseph Cruz
NAWC Lakehurst
Phone: (732) 232-2966
Email:  cruzja1@navair.navy.mil

The equipment is available through the Navy Pollution Prevention Equipment Program or the Aviation Support Equipment Program.

Air Force:
Mr. Donald Streeter
Aging Aircraft System Program Office
Aeronautical Systems Center (ASC/AAA), WPAFB
Phone: (937) 255-7210
DSN 785-7210 X3553
Email:  donald.streeter@wpafb.af.mil

Army/Marines:
Mr. Ralph Mower
U.S. Army TACOM, AMSTA-TR-D210 
Phone: (810) 574-4220
Email:   moweryR@tacom.army.mil


Vendors: Pall Aeropower
5775 Rio Vista Drive
Clearwater, FL 33760-3114
Phone: 727-539-8448
Fax: 727-533-0401

Vickers, Inc. (Now Eaton Aerospace Headquarters)
3 Park Plaza, Suite 1200
Irvine, California 92614
Phone: 949-253-2100
Fax: 949-253-2111

This is not meant to be a complete list, as there may be other suppliers of this type of equipment.


Sources: Preproduction Initiative - NELP "Hydraulic Purifier Cost Analysis," NAS North Island, NS Mayport
The Pollution Prevention Equipment Program (PPEP) Book Web Site, Preproduction Initiative, NELP, NAWC, Lakehurst, NJ "Arresting Gear Hydraulic Fluid Purifier"
Proceedings: Third Tri-Service Environmental Technology Workshop, "What If We Could Purify and Reuse Our Waste Aircraft Hydraulic Fluid"
"Purification of Hydraulic Oil," Neal Werner, Pall Aerospace, undated
Navy Environmental Quality Fact Sheet, Hydraulic Fluid Purifier, February 1998
Proproduction Initiative-NELP Hydraulic Purifier PALL General Description
Saving Money and Conserving a Non-renewable Resource,"AEC-Environmental Technology
Donald Steeter, ASC/AAA, WPAFB
Neal Werner, Pall Aerospace Corporation

 


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