ODS-FREE CORROSION INHIBITORS/MOISTURE DISPLACERS

Revision Date: 5/00
Process Code: Navy/Marines: ID-23-99; Air Force: FA01; Army: ELM
Usage: Navy: Medium; Marines: High; Army: Medium; Air Force: High
Compliance Impact: Low
Alternative for: MIL-C-85054 per Technical Order 1E-3A-23 for use on E-3A Aircraft and MIL-C-81309 per Technical Order 21M-AIM9L-2, NSN 8030-00-938-1947
Applicable EPCRA Targeted Constituents: Freon 113 (CAS: 76-13-1)

Overview:

Both MIL-C-85054 and MIL-C-81309 Corrosion Preventive Compounds (CPCs) have been reformulated to remove ODSs from their formulations. Moisture displacement is one of the key factors in preventing and inhibiting corrosion and have typically used ODS formulations in the past.

ODSs have long served in corrosion inhibitor product formulations functioning not only to displace moisture, but also serving as the propellant for aerosol products. Military activities can continue to use ODS formulations until all existing stocks of these materials are exhausted. New procurements of CPCs will not contain ODSs. Caution should be taken when using the new formulations since many are flammable products.

Examples of other ODS-free, corrosion inhibitors are Dinitrol AV100D, Starrett M.1 Oil, and PEN-T. Dinitrol AV100D is a heavy duty compound, with extremely good water displacement, and corrosion resistance, even at elevated temperatures. It leaves a tack-free, firm coat. Starrett M.1. Oil is an all-purpose lubricant with very good corrosion preventative capabilities. It leaves a protective wax coating as it dries. PEN-T is a hydrocarbon based cleaner and lubricant, with excellent penetrant abilities.


Compliance Benefit:

Use of ODS-free corrosion inhibitors/moisture displacers will help facilities meet the requirements under 40 CFR 82, Subpart D and Executive Order 12843 which requires federal agencies to maximize the use of safe alternatives to Class I and Class II ozone depleting substances, to the maximum extent practicable. In addition, the elimination of CFC-113 at the facility decreases the possibility that the facility will meet any of the reporting thresholds for that chemical under 40 CFR 370 and EO 12856. Chemicals used as substitutions should be reviewed for SARA reporting issues.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:

In general, when using any of these corrosion preventative compounds, avoid contact with strong oxidizing agents. Always check with the manufacturer and the MSDS to verify material compatibility.


Safety and Health:

Consult your local Industrial Health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing any of these technologies.


Benefits:
  • Contains no ozone-depleting solvents.
  • Clear, tack-free coating permits corrosion inspections without having to remove grease or other protective layer.
  • Certain products (e.g., PEN-T) are non-flammable.


Disadvantages:
  • May require time to cure to achieve maximum lubrication capability.
  • May require reapplication at regular maintenance intervals.
  • May require mineral spirits to remove protective coating.


Economic Analysis:

The following economic analysis was based on vendor information provided for the listed products. Both corrosion inhibitors listed are ODS-free, and environmentally friendly. The following cost elements are used in comparing Dinitrol AV30 and MIL-C-81309:

Assumptions:

  • Dinitrol AV30 5 gal. can costs: $378.21 ea.
  • MIL-C-81309 5 gal. can costs: $81.44 ea.
  • No significant difference in labor.
  • No difference in disposal costs.
  • Shop consumption for both is 5 gallons/year.

Annual Operating Cost Comparison for PEN-T and MIL-C-81309

  MIL-C-81309 Dinitrol AV30

Operational Costs:

   

Lubricant costs:

$81.44

$378.21

Total Operational Costs:

$81.44

$378.21

Total Recovered Income:

$0

$0

Net Annual Cost/Benefit:

-$81.44

-$378.21

Economic Analysis Summary

    Annual Cost for 5 gal. MIL-C-81309: $81.44
    Capital Cost for Diversion Equipment/Process: $0
    Payback Period for Investment in Equipment/Process: N/A

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority:

Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.

NSN/MSDS:
Product NSN Unit Size Cost MSDS*
PEN-T pump spray 6850-01-412-0034 12x22oz. $127.49 Click me
PEN-T 9150-01-412-0035 6 gal pail $170.98 Click me
MIL-C-81309 8030-00-262-7358 5 gal $81.44 Click me
Starrett M.1 Oil aero 8030-00-938-1947 16 oz. $5.81 Click me
Dinitrol AV 30 6850-01-355-3387 5 gal can $378.21 Click me

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.


Points of Contact:

Navy:
Ms. Terry Taylor
Commanding Officer
NADEP, NAS Jacksonville
Material Engineering Lab, Mail Code: 4.3.4.4
Bldg. 793, NADEP
NAS Jacksonville, FL 32212
Phone: (904) 542-4519 ext 125
DSN: 942-4519
FAX: (904) 542-4523


Vendors:

Ecolink, Inc.
1481 Rock Mountain Blvd.
Stone Mountain,  GA   30083
Phone: (800) 886-8240 
FAX: (770) 621-8245
Contact: Mr. Don Beck, Southern Regional Manager
Service: Manufacturer of Pen-T a ODS-free penetrant, anti-seize and moisture displacer, available in non-aerosol form, Manufacturer of PEN-T

Webber Gage Division of The L.S. Starrett Co.
24500 Detroit Rd.
Cleveland,  OH   44145
Phone: (216) 835-0001 
Contact: Mr. Dave Wicks
Service: Manufacturer of M-1, a corrosion inhibitor/moisture displacer available in ODS-free aerosol form.

Alox Corporation
Niagara Falls,  NY   Phone: (716) 282-1295 
Contact: Mr. Anthony Murty
Service: Manufacturer of MIL-C-81309, non-aerosol ODS-free corrosion inhibitor, rust preventative available in 5 or 55 gallon containers.


Sources:

Mr. Dennis Harris, SAFR Program, AMCOM, Engineering Group, January 1999
Mr. Don Beck, Ecolink, Inc., January 1998
http://www.ecolink.com/, January 1998
http://www.technobiz.com/corp/tuffi/t.html Mr. Dave Wicks, The L.S. Starrett Company, January 1998
Mr. Anthony Murty, Alox Corporation, January 1998
Ms. Hoang Nguyen, E-3A Systems Engineer, OC-ALC/LAKRA, (405) 736-3343, January 1998


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