ODS-FREE LUBRICANT/ANTI-SEIZING COMPOUND

Revision Date: 5/00
Process Code: Navy/Marines: ML-99-99; Air Force: FA01, MT08, AD07; Army: CLD, VHM
Usage: Navy: Medium; Marines: Low; Army: Low; Air Force: Low
Compliance Impact: Low
Alternative for: NSN 8030-00-111-6266 per Technical Order 1F116A-3-78JE-00-21
Applicable EPCRA Targeted Constituents: Methyl Ethyl Ketone (CAS: 78-93-3), Toluene (CAS: 108-88-3)

Overview:

Anti-seizing compounds are normally used on engine hardware (nuts and bolts) to lubricate and prevent seizing of the components due to corrosion or dirt buildup. An industry standard product made by FEL-PRO called C-300 was renamed Moly Dry Film, and its formulation contains no ODSs.

FEL-PRO Moly Dry Film (formerly FEL-PRO C-300) is a combination lubricant and anti-seizing compound used on PW-F100-220 jet engines for the F-16 meeting PWA-36035 specifications. It is a multipurpose anti-seizing compound containing molybdenum disulfide. The compound is intended to prevent seizing of a component, due to heat, dirt buildup, or corrosion after extended use. Before 1992, this product was formulated with an ODS and listed under NSN 8030-00-111-6266. Since then, the product has been reformulated and is now available without any ODSs in its formulation under the NSN 9150-01-222-1995.


Compliance Benefit:

Use of an ODS-free lubricant/anti-seizing compound will help facilities meet the requirements under 40 CFR 82, Subpart D and Executive Order 12843 requiring federal agencies to maximize the use of safe alternatives to class I and class II ozone depleting substances, to the maximum extent practicable. In addition, the elimination of ODSs at the facility decreases the possibility that the facility will meet any of the reporting thresholds for those chemicals under 40 CFR 355, 370 and EO 12856. Chemicals used as substitutions should be reviewed for SARA reporting issues.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:

There are no identified compatibility issues with the reformulated product. Always check with the original equipment manufacturer to verify material compatibility.


Safety and Health:

Consult your local industrial health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing any of these technologies.


Benefits:
  • Reduce the amount of ODSs going into the environment.


Disadvantages: None identified.


Economic Analysis:

The following economic analysis was based on information provided by the vendors for the listed products. The cost elements are used in comparing an anti-seizing compound which contains class I ODS in their formulations, and an anti-seizing compound which does not:

Assumptions:

  • Typical anti-seizing compund: $12.57/16 oz. can, or $0.78/oz.
  • ODS-free anti-seizing compound: $13.95/1lb. can, or $0.87/oz.
  • No significant difference in labor.
  • No difference in disposal costs.
  • Shop consumption for both is 16 ounces/week.

Annual Operating Cost Comparison for Anti-Seizing Compounds and ODS-Free Alternatives

 

ODS-Free Alternatives

Anti-Seizing Compound

Operational Costs:

   

Material costs:

$723.84

$648.96

Total Operational Costs:

$723.84

$648.96

Total Recovered Income:

$0

$0

Net Annual Cost/Benefit:

-$723.84

-$648.96

Economic Analysis Summary

    Annual Cost for 1lbs. ODS-Free Anti-Seizing Compound: $723.84
    Capital Cost for Diversion Equipment/Process: $0
    Payback Period for Investment in Equipment/Process: N/A

Note: Although ODS-free anti-seizing products may be more expensive, they help reduce the levels of ODSs in the atmosphere.

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority:

Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
Moly Dry 9150-01-222-1995 N/A $N/A Click me

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.


Points of Contact:

EPA:
Stratospheric Ozone Protection Hotline
U.S. Environmental Protection Agency
Mail Code 6205J
401 M St., SW
Washington, DC 20460
Phone: (800)-296-1996 or (301)-614-3396


Vendors:

Loctite, Inc.
1001 Trout Brook Crossing
Rocky Hill,  CT   06067
Phone: (800)-243-4874 
or (800)-loctite (562-8483)
FAX: (800)-344-4503
Service: Manufacture the FEL-PRO Moly Dry Lubricant


Sources:

Pablo Montero, FEL-PRO Chemical Products, LP, January, 1998


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