ODS-FREE LIQUID CARBURETOR CLEANER

Revision Date: 5/00
Process Code: Navy/Marines: SR-02-99; Air Force: AD07; Army: VHM
Usage: Navy: Low; Marines: Low; Army: Low; Air Force: Low
Compliance Impact: Low
Alternative for: Clear R Carb Carburetor Cleaner
Applicable EPCRA Targeted Constituents: Toluene (CAS: 108-88-3), Xylene (CAS: 1330-20-7), Class I and Class II Ozone Depleting Substances

Overview: An ODS-free and EPA 17 chemical-free carburetor cleaner called 2005 Gum-Solve Liquid Carburetor Cleaner is available as a substitute for Clear R Carb cleaner, which contains ODSs as well as toluene and xylene. Carburetor cleaners have typically been formulated using solvents that are effective in dissolving gums and varnish that typically accumulates in carburetors after long use. These solvents are either ODSs or EPA 17 listed, and as a result are no longer considered acceptable for open use, such as in carburetor cleaning. Several alternative cleaners are now available, including PENRAY's ODS-free and EPA 17-free 2005 Gum-Solve Liquid Carburetor Cleaner.


Compliance Benefit:

Use of an ODS-free liquid carburetor cleaner will help facilities meet the requirements under 40 CFR 82, Subpart D and Executive Order 12843 requiring federal agencies to maximize the use of safe alternatives to class I and class II ozone depleting substances, to the maximum extent practicable. In addition, using a cleaner which is ODS-free and EPA 17 chemical-free decreases the possibility that the facility will meet any of the reporting thresholds for those chemicals under 40 CFR 355, 370 and EO 12856. Chemicals used as substitutions should be reviewed for SARA reporting issues.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted. Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:

No materials compatibility issues were identified.


Safety and Health:

Consult your local industrial health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing any of these technologies.


Benefits:
  • Reduces the amount of ODSs and EPA 17 chemicals entering the environment.


Disadvantages: None identified.


Economic Analysis:

The following economic analysis was based on information provided by the vendors for the listed products. The cost elements are used in comparing two carburetor cleaners which do not contain either methanol or methylene chloride although one does contain toluene versus a toluene free carburetor cleaner:

Assumptions:

  • Can of carburetor cleaner which contains toluene: $0.78/13 oz. can, or $0.06/oz.
  • Can of toluene-free carburetor cleaner: $3.00/12oz. can, or $0.25/oz.
  • No significant difference in labor.
  • No difference in disposal costs.
  • Shop consumption for both is 16 ounces/week.

Annual Operating Cost Comparison for Toluene Carburetor Cleaners and Toluene-free Carburetor Cleaners

  Toluene-free Carburetor Cleaners Toluene-Containing Carburetor Cleaners

Operational Costs:

   

Material costs:

$208

$50

Total Operational Costs:

$208

$50

Total Recovered Income:

$0

$0

Net Annual Cost/Benefit:

-$208

-$50

Economic Analysis Summary

    Annual Cost for Toluene-Free Carburetor Cleaners: $208
    Capital Cost for Diversion Equipment/Process: $0
    Payback Period for Investment in Equipment/Process: N/A

Note: Although ODS-free lubricants may be more expensive, they help reduce the levels of ODSs in the atmosphere.

Click Here to view an Active Spreadsheet for this Economic Analysis and Enter Your Own Values.


Approving Authority:

Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
2005 Gum-Solve 6850-00-F02-1615 N/A $N/A Click me

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.


Points of Contact:

EPA:
Stratospheric Ozone Protection Hotline
U.S. Environmental Protection Agency
Mail Code 6205J
401 M St., SW
Washington, DC 20460
Phone: (800)-296-1996 or (301)-614-3396


Vendors:

Penray Companies Inc.
440 Denniston Ct.
Wheeling,  IL   60090
Phone: (847) 459-5000 
or (800) 322-2143
FAX: (847) 459-5043


Sources:

None listed


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