Overview: |
Chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) have
been used as refrigerants since the 1930s. Because of their ozone depleting
effect and the phaseout of the production of these chemicals (production
of Class I ODSs was banned as of January 1, 1996), development of alternative
refrigerants and refrigeration and air conditioning processes are becoming
increasingly important.
Air conditioning and refrigeration use the principle of vapor compression
to achieve a cooling effect. This process has long relied on CFCs and
HCFCs as the refrigerant materials of choice for use in the vapor compression
process. The discovery of their probable effect on the ozone layer has
resulted in the development of alternative processes, as well as development
of new refrigerants.
The first substitute refrigerants for CFCs and HCFCs have been developed
and are known as hydrofluorocarbons (HFCs), since they do not contain
any chlorine atoms, HFCs are already beginning to be used. Due to the
concern for future regulation of HFCs for global warming, other processes
are being looked at to replace them in the long-term.
Applications for:
- Vapor compression using hydrocarbons, ammonia, carbon dioxide,
or water:
- Ammonia - refrigerated warehouses and industrial processes;
- Hydrocarbons - industrial applications and more recently small
appliances;
- Water - above 0o C applications only, such as air
conditioning;
- Carbon dioxide - stationary air conditioning and potentially
automobile air conditioning in the future; Being used in small appliances
in many parts of the world, but not in the U.S.
- Evaporative cooling (direct and indirect):
- Residential and industrial air conditioning systems
- Gas expansion:
- Transport of perishable substances
- Absorption: Industrial processes with excess waste heat but
also needing refrigeration, gas fired systems are often used in remote
areas where electrical costs are high or the supply of electricity will
not meet demand, often used in conjunction with electrically powered
vapor compression systems to reduce peak load power demands.
- Stirling Cycle: Practical only for small applications
- Air (Joule) Cycle: Not practical in many applications due
to high power requirements
- Thermoelectric Cooling: Small applications, not economically
viable in most larger applications due to its low efficiency, often
used in specialty applications where low noise or high reliability is
desirable e.g. on submarines
- Magnetic Cooling: Without cost considerations and very low
temperature requirements
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Compliance
Benefit: |
Use of non-ozone depleting air conditioning and refrigeration
techniques such as vapor compression using hydrocarbons, ammonia, carbon
dioxide or water; evaporative cooling; gas expansion; or absorption will
help facilities meet the requirements under 40 CFR 82, Subpart D and
Executive Order 12843 requiring Federal agencies to maximize the use
of safe alternatives to Class I and Class II ozone depleting substances,
to the maximum extent practicable. The use of chemicals such as ammonia
and hydrocarbons may cause the facility to comply with other SARA Title
III reporting issues.
Use of non-ozone depleting air conditioning and refrigeration
techniques such as: vapor compression using hydrocarbons, ammonia, carbon
dioxide or water; evaporative cooling; gas expansion; or absorption will
help facilities meet the requirements under 40 CFR 82, Subpart D and
Executive Order 12843 requiring federal agencies to maximize the use
of safe alternatives to class I and class II ozone depleting substances,
to the maximum extent practicable.
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Materials
Compatibility: |
The chemical compatibility of plastics and elastomers
should be considered before retrofitting. Gaskets, shaft seals, and o-ring
materials should be reviewed with the equipment manufacturer before retrofitting.
Check with the appropriate authority prior to using a new process.
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Safety
and Health: |
Consult your local Industrial Health specialist, your
local health and safety personnel, and the appropriate MSDS prior to implementing
any of these technologies.
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Benefits: |
- Vapor compression using hydrocarbons, ammonia, carbon dioxide,
or water - zero ozone depletion potential (ODP), zero global warming
potential (GWP) (except negligible for carbon dioxide and hydrocarbons),
widely available, and good thermal properties.
- Evaporative cooling (direct and indirect) - zero ODP and GWP,
high efficiency in dry climates, provides humidity, improves indoor
air quality, high air flow rates, commercially available, life cycle
is cost effective, adaptable to various energy sources.
- Gas expansion - zero ODP and GWP, simple mechanical design,
and low capital costs
- Absorption - zero ODP and GWP, can use waste heat, reliable
(few moving parts), commercially available, most economically viable
when waste heat is available.
- Adsorption - zero ODP and GWP, energy efficient, can use waste
heat.
- Stirling Cycle - zero GWP, can be used over wide temperature
range, theoretically high efficiency.
- Air (Joule) Cycle - zero ODP and GWP, non-toxic, non-flammable,
low installation and maintenance costs.
- Thermoelectric Cooling - zero GWP, immediately available,
high reliability, small, no moving parts, wide cooling range (-100 to
+125 degrees C).
- Magnetic Cooling - zero ODP and GWP.
- Thermoacoustic Cooling - zero ODP and GWP, no moving parts.
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Disadvantages: |
- Vapor compression using hydrocarbons, ammonia, carbon dioxide,
or water - Ammonia and hydrocarbons are flammable, ammonia is toxic,
and water and carbon dioxide systems are generally bigger and more expensive.
- Evaporative cooling (direct and indirect) - high equipment
costs and service requirements; usually works poorly in high humidity
climates, new techniques such as indirect evaporative cooling and use
of desiccants are expanding evaporative cooling into more humid climates;
retrofits difficult for existing vapor compression systems.
- Gas expansion - low efficiency, high refrigerant costs, limited
applications.
- Absorption - less efficient than vapor compression, Lithium
Bromide (Li Br) can be toxic.
- Adsorption -low cooling efficiency, large equipment, high
cost, not available in short term.
- Stirling Cycle - low demonstrated efficiency, significant
materials development required.
- Air (Joule) Cycle - low efficiency, high power requirements.
- Thermoelectric Cooling - low efficiency, not efficient enough
for large applications.
- Magnetic Cooling - very high costs, low efficiency, superconducting
materials required, high magnetic fields require shielding.
- Thermoacoustic Cooling - low efficiency, still requires long
term development.
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Economic
Analysis: |
The costs incurred will vary
significantly depending upon the alternative being used and the system being
installed or retrofitted. The economics of each alternative must be looked
at in a case by case basis.
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Approving
Authority: |
Approval is controlled locally and should be implemented
only after engineering approval has been granted. Major claimant approval
is not required.
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NSN/MSDS: |
Product |
NSN |
Unit Size |
Cost |
MSDS* |
None Identified |
|
|
$ |
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*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.
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Points of Contact: |
Air Force:
Ms. Alison Chirkis
OC-ALC/LIPEB
3001 Staff Drive
STE 2W69
Tinker AFB, OK 73145-3030
Phone: (405) 736-7246
FAX: (405) 736-3927
Civilian:
Oak Ridge National Laboratory
Oak Ridge National Laboratory
Oak Ridge, TN 37831-2008
Phone: (423) 574-0576
FAX: (423) 574-9338
EPA:
The EPA publishes a complete listing of all refrigerants that are authorized
as substitutes for CFC and HCFC refrigerants. A copy of this listing is
available on the World Wide Web at:
http://www.epa.gov/ozone/title6/snap/lists/reflist.pdf
(requires use of an Adobe Acrobat PDF viewer)
Navy:
Mr. Peter Mullenhard
Navy Shipboard Environmental Information Clearinghouse, GEO-CENTERS, Inc.
1755 Jeff Davis Highway
Suite 910
Arlington, VA 22202
Phone: (703) 416-1023 ext 109 or (703) 416-1132
FAX: (703) 416-1178
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Vendors: |
Norsaire Systems, Inc.
1314 West Evans Avenue
Denver, CO 80223
Phone: (303) 937-9595
FAX: (303) 937-0774
Service: Evaporative Cooling
GoettlAir Conditioning, Inc.
3830 East Wier Avenue
P.O. Box 52029
Phoenix, AZ 85072-2029
Phone: (602) 275-1515
FAX: (602) 470-4275
Service: Evaporative Cooling
York International Corporation
631 South Richland Avenue
P.O. Box 1592
York, PA 17405
Phone: (717) 771-7890
FAX: (717) 771-7381
Service: Absorption Cooling
McQuay International
13600 Industrial Park Blvd.
Minneapolis, MN 55441
Phone: (612) 553-5330
FAX: (612) 553-5008
Service: Absorption Cooling
Advanced Thermal Technologies
12900 Automobile Boulevard
Clearwater, FL 33762
Phone: (800) 817-0996
Service: Desiccant Cooling
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Sources: |
Ms. Alison Chirkis, TinkerAFB, January, 1998
Mr. Pete Mullenhard, Shipboard Environmental Information Clearinghouse,
September, 1998
http://www.navyseic.com, January,
1998
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