NON-CHLOROFLUOROCARBON ALTERNATIVES FOR AIR CONDITIONING AND REFRIGERATION

Revision Date: 10/00
Process Code: Navy/Marines: SR-04-02; Air Force: FA03; Army: OTG
Usage: Navy: High; Marines: High; Army: High; Air Force: High
Compliance Impact: Low
Alternative for: Air Conditioning and Refrigeration using chlorofluorocarbons
Applicable EPCRA Targeted Constituents: Trichlorofluoromethane (CAS: 75-69-4), Dichlorodifluoromethane (CAS: 75-71-8), Freon 113 (CAS: 76-13-1), Dichlorotetrafluoroethane (CFC-114) (CAS: 76-14-2)

Overview:

Chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) have been used as refrigerants since the 1930s. Because of their ozone depleting effect and the phaseout of the production of these chemicals (production of Class I ODSs was banned as of January 1, 1996), development of alternative refrigerants and refrigeration and air conditioning processes are becoming increasingly important.

Air conditioning and refrigeration use the principle of vapor compression to achieve a cooling effect. This process has long relied on CFCs and HCFCs as the refrigerant materials of choice for use in the vapor compression process. The discovery of their probable effect on the ozone layer has resulted in the development of alternative processes, as well as development of new refrigerants.

The first substitute refrigerants for CFCs and HCFCs have been developed and are known as hydrofluorocarbons (HFCs), since they do not contain any chlorine atoms, HFCs are already beginning to be used. Due to the concern for future regulation of HFCs for global warming, other processes are being looked at to replace them in the long-term.

Applications for:

  • Vapor compression using hydrocarbons, ammonia, carbon dioxide, or water:
    • Ammonia - refrigerated warehouses and industrial processes;
    • Hydrocarbons - industrial applications and more recently small appliances;
    • Water - above 0o C applications only, such as air conditioning;
    • Carbon dioxide - stationary air conditioning and potentially automobile air conditioning in the future; Being used in small appliances in many parts of the world, but not in the U.S.
  • Evaporative cooling (direct and indirect):
    • Residential and industrial air conditioning systems
  • Gas expansion:
    • Transport of perishable substances
  • Absorption: Industrial processes with excess waste heat but also needing refrigeration, gas fired systems are often used in remote areas where electrical costs are high or the supply of electricity will not meet demand, often used in conjunction with electrically powered vapor compression systems to reduce peak load power demands.
  • Stirling Cycle: Practical only for small applications
  • Air (Joule) Cycle: Not practical in many applications due to high power requirements
  • Thermoelectric Cooling: Small applications, not economically viable in most larger applications due to its low efficiency, often used in specialty applications where low noise or high reliability is desirable e.g. on submarines
  • Magnetic Cooling: Without cost considerations and very low temperature requirements


Compliance Benefit:

Use of non-ozone depleting air conditioning and refrigeration techniques such as vapor compression using hydrocarbons, ammonia, carbon dioxide or water; evaporative cooling; gas expansion; or absorption will help facilities meet the requirements under 40 CFR 82, Subpart D and Executive Order 12843 requiring Federal agencies to maximize the use of safe alternatives to Class I and Class II ozone depleting substances, to the maximum extent practicable. The use of chemicals such as ammonia and hydrocarbons may cause the facility to comply with other SARA Title III reporting issues.

Use of non-ozone depleting air conditioning and refrigeration techniques such as: vapor compression using hydrocarbons, ammonia, carbon dioxide or water; evaporative cooling; gas expansion; or absorption will help facilities meet the requirements under 40 CFR 82, Subpart D and Executive Order 12843 requiring federal agencies to maximize the use of safe alternatives to class I and class II ozone depleting substances, to the maximum extent practicable.


Materials
Compatibility:


The chemical compatibility of plastics and elastomers should be considered before retrofitting. Gaskets, shaft seals, and o-ring materials should be reviewed with the equipment manufacturer before retrofitting. Check with the appropriate authority prior to using a new process
.


Safety and Health:

Consult your local Industrial Health specialist, your local health and safety personnel, and the appropriate MSDS prior to implementing any of these technologies.


Benefits:
  • Vapor compression using hydrocarbons, ammonia, carbon dioxide, or water - zero ozone depletion potential (ODP), zero global warming potential (GWP) (except negligible for carbon dioxide and hydrocarbons), widely available, and good thermal properties.
  • Evaporative cooling (direct and indirect) - zero ODP and GWP, high efficiency in dry climates, provides humidity, improves indoor air quality, high air flow rates, commercially available, life cycle is cost effective, adaptable to various energy sources.
  • Gas expansion - zero ODP and GWP, simple mechanical design, and low capital costs
  • Absorption - zero ODP and GWP, can use waste heat, reliable (few moving parts), commercially available, most economically viable when waste heat is available.
  • Adsorption - zero ODP and GWP, energy efficient, can use waste heat.
  • Stirling Cycle - zero GWP, can be used over wide temperature range, theoretically high efficiency.
  • Air (Joule) Cycle - zero ODP and GWP, non-toxic, non-flammable, low installation and maintenance costs.
  • Thermoelectric Cooling - zero GWP, immediately available, high reliability, small, no moving parts, wide cooling range (-100 to +125 degrees C).
  • Magnetic Cooling - zero ODP and GWP.
  • Thermoacoustic Cooling - zero ODP and GWP, no moving parts.


Disadvantages:
  • Vapor compression using hydrocarbons, ammonia, carbon dioxide, or water - Ammonia and hydrocarbons are flammable, ammonia is toxic, and water and carbon dioxide systems are generally bigger and more expensive.
  • Evaporative cooling (direct and indirect) - high equipment costs and service requirements; usually works poorly in high humidity climates, new techniques such as indirect evaporative cooling and use of desiccants are expanding evaporative cooling into more humid climates; retrofits difficult for existing vapor compression systems.
  • Gas expansion - low efficiency, high refrigerant costs, limited applications.
  • Absorption - less efficient than vapor compression, Lithium Bromide (Li Br) can be toxic.
  • Adsorption -low cooling efficiency, large equipment, high cost, not available in short term.
  • Stirling Cycle - low demonstrated efficiency, significant materials development required.
  • Air (Joule) Cycle - low efficiency, high power requirements.
  • Thermoelectric Cooling - low efficiency, not efficient enough for large applications.
  • Magnetic Cooling - very high costs, low efficiency, superconducting materials required, high magnetic fields require shielding.
  • Thermoacoustic Cooling - low efficiency, still requires long term development.


Economic Analysis: The costs incurred will vary significantly depending upon the alternative being used and the system being installed or retrofitted. The economics of each alternative must be looked at in a case by case basis.


Approving Authority:

Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
None Identified $  

*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.


Points of Contact:

Air Force:
Ms. Alison Chirkis
OC-ALC/LIPEB
3001 Staff Drive
STE 2W69
Tinker AFB, OK 73145-3030
Phone: (405) 736-7246
FAX: (405) 736-3927

Civilian:
Oak Ridge National Laboratory
Oak Ridge National Laboratory
Oak Ridge, TN 37831-2008
Phone: (423) 574-0576
FAX: (423) 574-9338

EPA:
The EPA publishes a complete listing of all refrigerants that are authorized as substitutes for CFC and HCFC refrigerants. A copy of this listing is available on the World Wide Web at:
http://www.epa.gov/ozone/title6/snap/lists/reflist.pdf
(requires use of an Adobe Acrobat PDF viewer)

Navy:
Mr. Peter Mullenhard
Navy Shipboard Environmental Information Clearinghouse, GEO-CENTERS, Inc.
1755 Jeff Davis Highway
Suite 910
Arlington, VA 22202
Phone: (703) 416-1023 ext 109 or (703) 416-1132
FAX: (703) 416-1178


Vendors:

Norsaire Systems, Inc.
1314 West Evans Avenue
Denver,  CO   80223
Phone: (303) 937-9595 
FAX: (303) 937-0774
Service: Evaporative Cooling

GoettlAir Conditioning, Inc.
3830 East Wier Avenue
P.O. Box 52029
Phoenix,  AZ   85072-2029
Phone: (602) 275-1515 
FAX: (602) 470-4275
Service: Evaporative Cooling

York International Corporation
631 South Richland Avenue
P.O. Box 1592
York,  PA   17405
Phone: (717) 771-7890 
FAX: (717) 771-7381
Service: Absorption Cooling

McQuay International
13600 Industrial Park Blvd.
Minneapolis,  MN   55441
Phone: (612) 553-5330 
FAX: (612) 553-5008
Service: Absorption Cooling

Advanced Thermal Technologies
12900 Automobile Boulevard
Clearwater,  FL   33762
Phone: (800) 817-0996 
Service: Desiccant Cooling


Sources:

Ms. Alison Chirkis, TinkerAFB, January, 1998
Mr. Pete Mullenhard, Shipboard Environmental Information Clearinghouse, September, 1998
http://www.navyseic.com, January, 1998


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