PRINTED CIRCUIT BOARD RECYCLING

Revision Date: 11/01
Process Code: Navy/Marines: ID-25-99; Air Force: HW01; Army: N/A
Usage: Navy: Medium; Marines: Medium; Army: Medium; Air Force: Medium
Compliance Impact: None
Alternative for: Disposal Of Waste Printed Circuit Boards As Hazardous Waste
Applicable EPCRA Targeted Constituents:
Copper (CAS: 7440-50-8), Gold (CAS: 7440-57-5), Lead (CAS: 7439-92-1),
Mercury (CAS: 7439-97-6), Platinum (CAS: 7440-06-4), Silver (CAS: 7440-22-4)

Overview: Printed circuit boards are a common component of many electronic systems built for both military and commercial applications. Printed circuit boards are typically manufactured by laminating dry film on clean copper foil, which is supported on a fiberglass plate matrix. The film is exposed with a film negative of the circuit board design, and an etcher is used to remove unmasked copper foil from the plate. Solder is then applied over the unetched copper on the board. Depending upon the use and design of the particular printed circuit board, various other metals may be used in the manufacturing process, including lead, silver, gold, platinum, and mercury. Printed circuit boards are potentially a difficult waste material to process, since they generally have no usefulness once they are removed from the electrical component in which they were installed, and they typically consist of materials that classify them as a hazardous or "special" waste stream. They must be segregated and handled separately from other non-hazardous solid waste streams. Printed circuit boards that are handled as waste materials must be processed using any one of several available disposal options. Not only are these options expensive, they require a significant amount of effort and handling by the generator. Furthermore, since some of these disposal options do not include destruction of the waste circuit boards, the generator also retains much of the liability associated with improper handling or disposal.

As an alternative to off-site disposal, printed circuit boards can be handled and processed to recover the value of the raw materials that are used to produce the boards. There are several companies that offer recycling services as an alternative to off-site disposal of obsolete printed circuit boards. These services will generally process the boards by systematically removing raw materials of value from the board matrix. This includes metals such as silver, lead, copper, and gold. Depending upon the volume and characteristics of the printed circuit boards processed through a particular vendor, the raw materials can be recovered and the salvage value potentially returned to the generator.

Typically, the vendor will provide a waste material profile form, which will be used by the generator to describe the nature, quantity, and additional characteristics of the circuit boards to be processed. Once the vendor approves of the processing arrangement, the generator will prepare the circuit boards for shipment. The handling and transportation methods used will depend on the volume of material, distance to be shipped, and vendor requirements.


Compliance Benefit: None noted


Materials Compatibility: This should generally not be a consideration, since virtually all of the components of printed circuit boards are stable, solid materials when handled under normal circumstances. There may be some concern associated with printed circuit boards that contain unstable and/or toxic components such as mercury, certain forms of lead, and some electronic components that are attached to the boards. The waste recycling vendor should be contacted if there are any potential concerns regarding material compatibility which may be encountered during shipment or processing of the circuit boards.


Safety and Health: There are minimal safety and health concerns regarding circuit board recycling. For specific precautions consult your local health and safety personnel.


Benefits:
  • Recycling printed circuit boards has various benefits including:
  • Recovered value of raw materials, particularly precious metals,reclaimed from processing the circuit boards.
  • Savings resulting from the elimination of a potential hazardous waste for "special" waste stream.
  • Reduction of potential generator liability associated with improper waste handling and/or disposal procedures.
  • Generators can increase public awareness by publicizing efforts made to bolster recycling initiatives at their facilities.


Disadvantages:
  • Market value of the reclaimed metals can fluctuate abruptly.
  • Boards containing inherently toxic or hazardous materials such as mercury may have little or no recyclable value.


Economic Analysis: The economics of printed circuit board recycling will be determined by many factors, including the characteristics of the boards to be recycled, market value of the reclaimed components/raw materials, volume of boards being recycled, and conditions of the hazardous waste/solid waste market. Boards containing valuable metals, such as gold or silver, which can be readily reclaimed will be the easiest and most economically beneficial to recycle. Boards which contain inherently toxic or hazardous materials (e.g., mercury) may have little or no recyclable value and be precluded from consideration in a recycling program.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted. Major claimant approval is not required.


NSN/MSDS:
Product NSN Unit Size Cost MSDS*
None Identified     $  


*There are multiple MSDSs for most NSNs.
The MSDS (if shown above) is only meant to serve as an example.

 

Points of
Contact:
DLA:
Mr. Ken Devito
Headquarters, Defense Logistics Agency (DLA)
8725 John J. Kingman Road
Suite 2533
Fort Beloir, VA 22060-6221
Phone: (703) 767-1533
DSN: 427-1533

 

Navy:
Mr. Wallace Eakes
Naval Facilities Engineering Service Center
1100 23rd Ave.
ESC 426
Port Hueneme, CA 93043-4370
Phone: (805) 982-4882
DSN: 551-4882
FAX: (805) 982-4832

 

Vendors: This is not meant to be a complete list, as there are other manufacturers of this type of equipment.


Clean Harbors, Inc.
Central Customer Service
Quincy,  MA   Phone: (800) 533-5900 
Contact: Customer Services Representative

Chemical Waste Management
Central Customer Service
3003 Butterfield Road
Oakbrook,  IL   60521
Phone: (800) 843-3604 
Contact: Customer Service Representative

BFI Industrial Waste Services
Central Customer Service
Phone: (800) 289-4310 
Contact: Customer Service Representative


Sources: None listed



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