LOW EMISSION DIESEL POWER SUPPLY

Revision Date: 8/01
Process Code: Navy and Marine Corps:  SR-04-02; Air Force:  FA03; Army:   ELM
Usage: Navy: Medium; Marine Corps: Medium; Army: Medium; Air Force: Medium
Compliance Impact: Low
Alternative for: Detroit Diesel Engine Model 6V-71
Applicable EPCRA Targeted Constituents: Oxides of Nitrogen, Carbon Monoxide (CAS: 630-08-0), and Other Diesel Combustion Byproducts

Overview: The use of low emission diesel engines as a power supply for mobile air conditioners will reduce emissions at activities in addition to meeting 1996 federal and state standards for emissions from off-road industrial diesel engines.   State standards vary from state to state.  However, meeting the most stringent standards of California will result in meeting other states' emission standards.   Existing mobile air conditioners will require retrofitting as they are all currently powered by a Detroit Diesel Model 6V-71.

A study conducted for the Navy evaluated several engines on the basis of meeting emission standards, performance specifications for the air conditioner, use of jet fuel, and the ability to fit the present engine space envelope.  The John Deere 6081A engine met all requirements.  Two other engines, manufactured by Cummins and Caterpillar, could be considered with some modifications in engine design.

The mobile air conditioners will require some modifications to accept the new engines.   The radiator and oil cooler of the air conditioner will need to be extended slightly outward.  Because these engines are longer than the 6V-71 engine, relocation of the engine mounts and a suitable connecting structure to distribute the load within the base frame will also be required.


Compliance Benefit: The use of low emission diesel engines as a power supply for mobile air conditioners will reduce emissions and therefore, may decrease the need for a facility to obtain an air permit under 40 CFR 70 and 40 CFR 71.

The compliance benefits listed here are only meant to be used as a general guideline and are not meant to be strictly interpreted.  Actual compliance benefits will vary depending on the factors involved, e.g. the amount of workload involved.


Materials Compatibility:
No materials compatibility issues were identified.


Safety and Health: Consult your local industrial health specialist and your local health and safety personnel prior to implementing this technology.


Benefits:
  • Reduction in engine exhaust emissions.
  • Compliance with Federal and state emission standards.


Disadvantages:
  • Existing mobile air conditioners will require modifications to fit the new engines.


Economic Analysis: Labor, material, system maintenance, and energy requirements will remain the same with the new low emission diesel power supply engine for the mobile air conditioner because the new engine is required to provide the same performance (horsepower and torque range) as the existing Detroit diesel engine.

The mobile air conditioner is considered a stationary source of air emissions.  With the engine retrofit, there is a reduction in air emissions and therefore a reduction in emission fees if there is a significant number of these units at an activity.  On a per unit basis, the reduction in emission fees is insignificant.  The cost savings in emission fees when compared to the cost of the retrofit engine at approximately $40,000 will not result in a favorable payback period.


Approving Authority: Approval is controlled locally and should be implemented only after engineering approval has been granted.  Major claimant approval is not required.


NSN/MSDS: None Identified.

Points of Contact: Navy:
Mr. Jim Ambrosino
Naval Air Warfare Center, Aircraft Division
Lakehurst, NJ
Phone: (732) 323-7904
FAX: (732) 323-4917
DSN: 624-7904
Email: ambrosinoja@navair.navy.mil


Vendors: This is not meant to be a complete list, as there are other manufacturers of this type of equipment

Deere Power Systems
P.O. Box 5100
3801 West Ridgeway
Waterloo, IA  50701
Phone: (319) 292-6060
or (800) 533-6446
FAX: (319) 292-5075
URL: www.johndeere.com/engines

Cummins Engine Company
Box 3005
Columbus, IN 47201-6258
Phone: (812) 377-5000
FAX: (812) 377-3334
URL: www.cummins.com


Sources: Mr. Al Telcak, SEMCOR, Inc. (609) 234-6600. May 30, 1996
Mr. Phil Norton, Keco Industries. (606) 525-2102. June 14, 1996
San Diego County Air Pollution Control District Rules and Regulations.  Rule 69.4 - Stationary Reciprocating Internal Combustion Engines.



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