ORCMT
SUCCESS STORY
 
RSM Electron Power, Inc. 
 
COMPANY/LOCATION: RSM Electron Power, Inc., Deer Park, New York 
PRODUCT: Power rectifiers and power hybrids for computer applications 
YEARS IN BUSINESS: 20
EMPLOYEES:
ANNUAL SALES: 
60
$6-7 million
 
SITUATION:    Sensitron Semiconductor, a division of RSM Electron Power, Inc., a manufacturer of power rectifiers and power hybrids for military and aerospace applications, wanted to eliminate its etching process, eliminate the use of Freon to clean wax from parts, and reduce the amount of chemical wastes generated from manufacturing processes. Looking for solutions to these problems, RSM called the National Technology Transfer Center and was referred to the Oak Ridge Centers for Manufacturing Technology. 
 
PROJECT:        An ORCMT staff member talked with staff at RSM to determine exactly what the company's needs were and the best way to meet those needs. From that fact-finding consultation, ORCMT staff conducted a number of tests and suggested a new solvent for cleaning parts and proposed a plasma etching process as a final cleaning step. 
 
RESULTS:        RSM adopted both suggestions for an overall improvement in manufacturing process. The company has eliminated the use of Freon in the wax cleaning and ceramic etching process. Labor costs have also been reduced. The consultation with ORCMT saved the company an estimated $40,000 per year. 

Dr. Yunji Corcoran, an engineer with RSM, said that her company, like every company, is constantly trying to reduce costs in order to be more competitive. "The project to eliminate the use of Freon and reduce waste was a very big project for RSM. The help of the ORCMT staff has meant a substantial cost savings to the company and made it more competitive. As a very small business we have limited resources; the program is very beneficial to our company," Dr. Corcoran said. 

 
PARTNERS: 
    NTTC 
 


Technical assistances provided to the private sector by the Oak Ridge Centers for Manufacturing Technology (ORCMT) and its manufacturing extension partners throughout the United States. 
 
 
 
    For information or assistance, call the Manufacturing Technology Information Service at 1-800-356-4USA or visit the
ORCMT Home Page.