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gate system
Gate system sorts out "clean" dirt
DOE's Office of Science and Technology (OST) is funding the Accelerated Site Technology Deployment program, formerly known as the Technology Deployment Initiative (see back issues of Initiatives). Projects in the program promise to reduce the cost of environmental management and accelerate cleanup throughout the complex. One project currently funded under the program is the Segmented Gate System.

The first deployment of the Segmented Gate System (SGS) since its acceptance into the Accelerated Site Technology Deployment (ASTD) program was completed at Sandia National Laboratories in March 1998. By August 1998, three more deployments are scheduled for completion at Pantex in Texas, Tonapah Test Range in Nevada, and Ashtabula in Ohio. A total of seven deployments of SGS are planned during its time as an ASTD project. Multisite deployment is a primary goal of the ASTD program.

About SGS
segmented gate system
		during ASTD deploymentSGS mechanically sorts radioactively contaminated soil into a clean stream and a contaminated stream, reducing the volume of waste to be packaged, transported, and disposed of. According to a 1994 DOE report, sites throughout the DOE complex contain an estimated 73 million cubic yards of soil containing heavy metals, primarily radionuclides. These heavy metals include uranium, thorium, cesium, strontium, and plutonium. The baseline for handling the soil is excavation and disposal without sorting, which can cost $200– $1,000 per cubic yard. The costs vary depending on the radionuclide and whether disposal is on or off site. Disposal is chosen over treatment because proven treatment processes are not yet available.

The system works by spreading a 1/2- to 2-inch layer of excavated soil on a conveyor belt. The belt passes under a series of sensors that measure levels of radionuclides. Based on the sensor readings, a computer-controlled sorter separates the soil by inserting the appropriate gate into the stream of soil falling off the end of the conveyor. Contaminated soil is channeled through a diversion gate to a contaminated diversion conveyor. It is ultimately packaged and transported for disposal. Clean soil is channeled to the clean diversion conveyor and goes back to the site. The computer software that directs the sorting is a key component in the system.

The recovery of clean soil varies from 50 to 99 percent depending on the type of soil and contamination. Because of the reduction in waste volume, the projected cost savings with SGS are greater than $50 million for the ASTD deployments alone.

Before being accepted into the ASTD program, SGS had been successfully demonstrated at several DOE sites, including Los Alamos National Laboratory, the West Valley Demonstration Project in New York state, and the Savannah River Site. The system was initially developed for use at a Department of Defense site, Johnston Atoll—a coral island in the Pacific, where it has been in use since 1990 to achieve volume reduction rates of 84 percent.

SGS as an ASTD project
Thermo NUtech, developer and owner of the SGS technology, specializes in radiation measurement services and is located in Oak Ridge, Tennessee. It is a subsidiary of Thermo Remediation, a Thermo Electron Company. Doug Maynor of DOE's Ohio Field Office became acquainted with the technology at an OST-sponsored workshop at Fernald in 1994. Maynor, who co-chairs the Site Technology Coordination Group at the Ohio Field Office, helped put together the proposal and deployment plan that got SGS into the ASTD program. Now he's the manager of SGS as an ASTD project.

According to Maynor, "ASTD is definitely a program that's needed in DOE to bridge the gap in getting technologies into the field." Maynor also thinks the requirement that ASTD projects have funding support from both technology developers and technology users at a site makes sense. He says, "It provides an incentive for using the technology and opportunity for proof of performance."

Advanced sensors developed and evaluated by DOE's Office of Science and Technology have been tested with SGS. OST's focus was on adapting the sensors to achieve a lower sensitivity for plutonium-contaminated soils.

ASTD funding covers mobilizing SGS at each site and making sensor and other modifications to ensure the system will work at the site. Then, ASTD covers processing the first 1,000 cubic yards of soil. Additional processing costs are the responsibility of the site. Finally, the ASTD program funding covers disassembling the system so it can be moved and set up at another site. ASTD funding from OST is also supporting visits from planned users at one site to view the deployment at another.

An important part of the ASTD program is the requirement for the technologists to collaborate with stakeholders and regulators before the deployments. This is being done in part through work with the Interstate Technology and Regulatory Cooperation (ITRC) Work Group. ITRC is a coalition of state environmental regulatory agencies that works to improve the acceptance and interstate deployment of innovative environmental technologies.

Deployment at Sandia
Maynor thinks the sites are the big winners with the ASTD program. Tom Burford, who assists with managing SGS involvement in ASTD from the DOE office in Albuquerque, would likely agree. He reports that the Sandia customer has been "very happy" with the deployment of SGS at Site 16 there. SGS was used to remove soil contaminated with depleted uranium. According to Burford, 965 cubic yards of soil were processed, resulting in less than one drum of waste for burial off site. The volume reduction was 99 percent. The "clean" dirt will be used as backfill in the original site and other areas at Sandia. Plans are in the works for SGS to return to Sandia for more soil sorting.

For more information about Thermo NUtech or SGS, contact:

Jeff Brown, Vice President
Thermo NUtech
601 Scarboro Road
Oak Ridge, TN 37830
(423) 481-0683

or

Scott Rogers, SGS Project Manager
Thermo NUtech
1883 Brillante Lane
Santa Fe, NM 87505
(505) 424-3072

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