GEORGIA'S SCRAP TIRE
MANAGEMENT PROGRAM:
An Assessment Of Economic And Environmental Viability
Prepared for
Pollution Prevention Assistance Division
Environmental Protection Division, Land Protection Branch
Georgia Department of Natural Resources
By
Ronald G. Cummings, Principal Investigator
Kelly M. Brown
Peter Terrebonne
Environmental Policy Center
School Of Policy Studies
Georgia State University
Atlanta, GA 30303
404-651-1888
Janusz R. Mrozek
School Of Economics
Georgia Institute Of Technology
Atlanta, GA 30332
404-894-0353
October 19, 1998
GEORGIA'S SCRAP TIRE MANAGEMENT
PROGRAM:
An Assessment Of Economic And Environmental Viability
Executive Summary
Following their
survey of present conditions in Georgia's scrap tire industry and
the State's Scrap Tire Management Program (the Program), the
authors of this report identified the following three policy
questions which constitute the primary focus of this report:
(1) what is a reasonable prognosis for the long-run viability of
the Program's ability to achieve the goals of the State Legislature for
ensuring that scrap tires generated in the State are "...reused or recycled rather
than being disposed"?
(Georgia Code Section 12-8-21(f) O.C.G.A., 1991)
(2) are existing state policies adequate?
A corollary to this second policy question is: should the
existing scrap tire fee be allowed to sunset' as provided in the
Code?
(3) are new state policies and/or programs needed?
Referring to (1),
all else equal there is a basis for considerable optimism
concerning
expectations that the seven million scrap tires generated each
year in the State will be "recycled
rather than disposed." Presently, Georgia firms process more
than twelve million tires (more
accurately, 12 million "passenger tire equivalents") --
Georgia is an importer of scrap tires. Scrap tire processors in
Georgia presently import tires primarily from Florida, Tennessee,
South
Carolina, and Kentucky. End-users will most likely absorb an
additional two million scrap tires and scrap tire products within
the very near future. Thus, in a state that generates some seven
million scrap tires each year, processors or direct-tire
derived-fuel (tdf) use of scrap tires by cement kilns can be
expected to require more than fourteen million tires. Over a
longer period of time -- the next five to ten years -- growth in
crumb rubber production spurred by ongoing changes in technology
and excess production capacities that presently exist in states
like Florida could result
in conditions wherein competition for scrap tires among
processors result in falling tipping fees and a restructuring of
the regional scrap tire industry (less efficient processors in
the region being forced out of business).
It is critically important that one recognize, in terms of the
optimism expressed above, that all else may not be equal. The scrap tire processing
industry in Georgia (and other states) is a relatively infant
industry. There is a great amount of variability in the quality
of chips being produced, and there is little in the way of
standards for quality. There is also confusion across local
governments in terms of standards related to the use of scrap
tire products, particularly in terms of their use for septic
drainage fields. It has been and will likely continue to be
characterized by instability and change as it struggles to
establish and maintain its ability to compete in a market that
appears to be persistently expanding in scope. The industry may
be described as "fragile" for a number of reasons set
out in the body of this report.
Given the uncertainties and vulnerabilities described above as
they are relevant for the scrap tire industry, we conclude that
the Program's ability to adequately respond to its legislative
mandates will be enhanced by responses to the following
recommendations. The reader should note that implementation of
the recommendations given below will require funds that would
logically come from the Solid Waste Trust Fund. Thus, in offering
these recommendations we are tacitly assuming that the scrap tire
fee is renewed, an issue that is taken up below.
Recommendations:
* Establish a continuing process for monitoring the scrap tire
industry in Georgia and in the Southeast region.
* Charge Georgia's Program with the responsibility of preparing
an annual report which describes the state of the system, describes
relevant changes that
have the potential for affecting the economic and environmental
viability of the
system, and identifies actions and/or studies required to
ameliorate or eliminate
effects from these changes.
*Maintain and strengthen local government education and
enforcement
programs.
*Consider the possibility of establishing state-wide standards
for the approved use of tire chips for septic drainage systems.
Moving to policy question (2), with few exceptions we find
existing state policies adequate for achieving the legislature's
goals related to scrap tire management. The exceptions concern
possible new policies discussed in (3) and two changes in the
Georgia Code as it is now written. The two changes at issue
involve the present ban on landfill disposal of whole tires and
the existing sunset provision for the scrap tire fee. We have
examined arguments for and against the maintenance of the present
ban on landfill disposal of whole tires. We find that authority
given to the Director of the EPD under present law provides the
Program with a great deal of flexibility in responding to short
term conditions which might otherwise benefit from removal of the
ban on landfill disposal of scrap tires. We find no compelling
case for removing the ban.
We find what we regard as a strong case for the renewal of the scrap tire
fee. Basically, this case rests on our findings that the purposes
found by the legislature to warrant the establishment of the fee
in 1991 will not "sunset" by July 1, 2000. Thus, if it
"made sense" to establish the fee in 1991 it makes
sense to renew the fee for another five years. This conclusion is
based on the following findings.
(i) While the Program has made great progress in cleaning up scrap tire piles that were known to exist in 1991, new scrap tire piles continue to be discovered.
Since 1993 newly discovered scrap tires in piles have increased at an annual rate of 24%; only recently the EPD discovered two previously unknown piles that may contain more than one million tires. Most other states have had similar experiences: the "new discovery" process can extend over many years.
(ii) We emphasized above the uncertainties and vulnerabilities of the industry that affects the collection and disposition of scrap tires in Georgia. To ensure accomplishment of the legislature's long run goals for the Program it will be necessary for the Program to expand its planning and enforcement activities (see recommendations given above). The Program's focus must move beyond its present emphasis on clean-up of scrap tire piles to improving its capacity to anticipate emerging problems which could threaten the continued viability of the system for collecting/disposing scrap tires. Funding for these critical activities derive from the scrap tire fee.
(iii) The need for education and enforcement programs at the level of local governments perceived by the legislature in 1991 will also not "sunset" in the year 2000. Indeed, drawing on experiences in other states, they may be expected to increase in importance in future years.
Georgia is well
advised to consider experiences -- a recurrence of accumulating
scrap tire
piles -- in other states that have allowed their scrap tire fee
to sunset prematurely, e.g., the States of Washington, Oregon,
and Texas. The authors add the following recommendations.
Recommendations:
* Maintain the existing ban on landfill disposal of scrap tires
as codified in
State Code 12-8-40.1.
* Extend the scrap tire fee for five years.
Referring to policy question (3), while we found no strong,
compelling case for new state laws, regulations, or programs, we
did identify two sets of actions that the State may wish to
consider for possible implementation. The first of these relates
to bonding requirements. Under present law bonding is required
for scrap tire carriers, but not for processors of scrap tires.
The extension of bonding requirements to processors may be
justified by the state's experiences with processors who have
gone out of business leaving abandoned piles of scrap tires or
scrap tire materials the disposition of which ultimately became
the responsibility of the State. On the other hand, bonding costs
could have adverse
effects on potential new entrants to the industry and therefore
on the competitive structure of the processing industry -- a
reasonable consideration given that there are now only two large
firms in Georgia's scrap tire processing industry. Resolving the
question as to whether or not bonding requirements
"should" be extended then requires a weighting of
benefits and costs, a task which can only be accomplished by the
legislature. We can do no more than recommend that the
not-so-obvious costs associated with the extension of bonding
requirements (those associated with effects on competition) be
carefully considered along side of the more obvious benefits
associated with imposing financial responsibility for scrap tire
piles on processors (and, perhaps, end-users that maintain large
stocks of scrap tire materials).
Second, there are at least two ways in which joint-venture
projects between the Program and private industry could benefit
the state; other such opportunities will surely arise over time.
Funds for the Program's participation in such projects would be
made available from the Solid Waste Trust Fund. The first of
these would involve demonstration projects designed to enhance
our understanding of potential environmental benefits associated
with the various uses of scrap tire products; such demonstration
projects would most logically begin with paper mills. A second
joint-venture project with considerable potential for yielding
pay-offs for the state would focus on technologies for removing
wire from tire chips in cost-effective ways. Success with such
projects could improve the overall quality of chips produced in
the State of Georgia.
We conclude with the addition of one additional recommendation.
Recommendation:
* Carefully consider the possibility of establishing bonding
requirements for
scrap tire processors and, possibly, for end-users that maintain
unusually large
stocks of scrap tire materials.
GEORGIA'S SCRAP TIRE MANAGEMENT PROGRAM:
An Assessment Of Economic And Environmental Viability1
I. Purpose Of The Study
The State of
Georgia's commitment to the development of an effective program
for the management of scrap tires is made manifest in 1991
legislation that provides that:
"It is...the intent of the General Assembly that every
effort be undertaken to
ensure the proper management of scrap tires from the point of
generation to the
ultimate point of reuse, recycling, or disposal and that every
effort be made to
ensure that, where possible, they be reused or recycled rather
than being
disposed."2
As a part of this commitment, the Environmental Protection
Division (EPD) and the Pollution Prevention Assistance Division
(P2AD)
commissioned researchers at Georgia State University and the
Georgia Institute of Technology to develop a study that would
assess the network for the collection, processing, and end-use of
scrap tires in Georgia. Based on likely future trends in the
scrap tire industry identified in this work, the primary purpose
of the study is to develop and justify responses to the following
related questions that represent policy issues of central
importance to the State:
Policy Issue #1: What is a
reasonable prognosis concerning the long run
economic and
environmental viability of the existing system for collecting
scrap
tires generated in the State and, via recycling and/or reuse, the
transformation
of scrap tires into useful products?
Policy Issue #2: Are
existing state policies adequate? Does the long run
economic and environmental viability of the State's scrap tire
network depend
in any substantial way on the continuation of the scrap tire fee
and/or the
existing ban on landfill disposal of scrap tires?
Policy Issue #3: Are new
state policies and/or programs needed?
The research team has reviewed substantial literature relevant to
the scrap tire management issue (see bibliography), spoken with
some forty in-state and out-of-state individuals and
organizations that are knowledgeable about the scrap tire
processing and end-use industries, and interviewed
representatives from Georgia firms involved with processing scrap
tires and the end-use of scrap tire products (Appendix C provides
a list of individuals and organizations contacted as a part of
the study). Guidance and oversight for the research team's
efforts were provided by a P2AD-EPD working group consisting of Bob
Donaghue and Amy McMillen with P2AD, and Denny Jackson, Mark Smith, Kristi
Campbell and Rick Cothran with the EPD. Ms. Deanna Ruffer, a
consultant for the P2AD, has been an invaluable source of
information and technical guidance throughout the research
project.
The results of these research efforts as they apply to the policy
issues given above are set out in the following sections. Section
II provides a sketch of the evolution of scrap tire processing in
the State and the likely future of this industry; present and
likely future conditions for end-users of scrap tire products are
also described in this section. Section III focuses on a response
to policy issue #1: what is a reasonable prognosis concerning the
long run economic and environmental viability of the network for
collecting scrap tires generated in the State. Policy issues #2
and #3 are taken up in Sections IV and V, respectively.
Conclusions and recommendations are offered in section VI.
II. Georgia's Scrap Tire Industry: An
Overview
Georgia's system for
disposal of tires after use, and possibly recapping and reuse,
consists of several components. Processors collect tires from retailers or fleets,
or accept tires from haulers. They transform the tires into
products which are then sold to end-users. End-users consist of two categories.
Some end-users accept whole tires. In Georgia the only
significant end-user of this type are cement kilns that burn
whole tires. Other end-users purchase the products created by
processors. Table 1 shows how many tires are being handled by
processors by their eventual end-use, and how many tires go
directly to end-use without being processed.
In what follows we provide an overview of present and future
conditions that affect, or will likely affect, each of these
components of Georgia's system for scrap tire disposal.
A. Processors of scrap tires -- the present. While the actors have changed, the
general characteristics of Georgia's scrap tire processing industry has
changed little since 1991. In 1991
there were four processing firms that processed seven to eight
million tires per year. In 1998 there were three major processing
firms (Green Man, United Rubber Recycling {recently acquired by
Green Man}, and Waste Recovery, Inc.) that process 10.6 million
tires per year (Table 1).
Table 1 - Scrap Tire Disposal in Georgia
Product/use | Approx. Volume (Passenger tire equivalents) |
Percent of total |
A. Processors: | ||
Chips - tdf | 5.7 million | 47% |
Chips - sewage drain field | 2.3 million | 19% |
Chips - crumb stock | 1.2 million | 10% |
Waste to landfills | 1.4 million | 12% |
Subtotal | 10.6 million | |
B. Direct to end-use: | ||
TDF - whole tires | 1.5 million | 12% |
Total | 12.1 million |
There are a few other smaller operators in the State with tire
shredding equipment that may have
considerable potential for growth; see related comments below in
sub-section B. In addition, one
end-user is a cement kiln that uses a substantial number of whole
tires and thus may be considered a kind of processor. Cement
kilns will be discussed separately below.
The basic product produced3 by Georgia's three scrap tire processors
are tire chips.4
62%
of these chips are sold as tire-derived-fuel (tdf) to paper
mills, 25% are sold to building contractors for use in sewage
system drainage fields, and 13% are sold as feed-stock to
out-of-state producers of crumb rubber. A portion of the scrap
tires used by processors (12%) cannot be turned into usable
chips; such wastes are disposed of in landfills. Of the 12.1
million scrap tires used by Georgia processors each year,
approximately 9.2 million are obtained from sources in Georgia
(scrap tire piles and generators of scrap tires); the remaining
tires are obtained from out-of-state sources, primarily from
Florida, Kentucky, Tennessee, and South Carolina.
There are three characteristics of scrap tire processors in
Georgia that are of particular relevance for considerations
related to the viability of the State's network for scrap tire
management. First, about 85% of the chip-producing processor's
annual revenue derives from the tipping fee -- some
$0.50-$0.60/tire freight-on-board (fob) the processor's facility.
Prices received for scrap tire products currently average some
$10/ton fob the processor's facility 5--$0.10 per passenger tire equivalent
(pte). An important conclusion is suggested by these
observations. The economic viability of the chip producer is
strongly tied to tipping fees. Therefore, the processor can
withstand substantially more variation in product price than in
tipping fees. A 10% change in tipping fees has the same impact on
revenue as a 50-60% change in product price.
Second, processors appear to be operating within reasonable
proximity to existing production capacity. The primary problem
that processors may face in the near future relates to the supply of scrap tires, as opposed to the demand
for scrap tire products. Over the past several years a
significant part of that supply has been scrap tire piles, a
source that is rapidly diminishing in Georgia.6 With processors and direct-to-end-use
current demands for 12.1 million tires/year and Georgia's annual
generation of scrap tires at some 7 million tires/year,7 continued operations at present levels
may require still greater imports of scrap tires from neighboring
states. This is particularly the case given plans by two large
cement kilns in the Atlanta area to initiate and/or expand their
use of whole tires as a source of tdf (discussed in more detail
below), uses which may constitute additional demands for scrap tires on the order of
1.5 million tires/year. Increased competition for scrap tires may
have the effect of bidding down tipping fees. Possible
implications of falling tipping fees are discussed in section
III.
The third characteristic of Georgia's scrap tire processing
industry that warrants mention here may be described as change. There have been a number of changes in
ownership of processing capacity in the State since 1991
(involving local and national companies) -- some facilities have
had multiple changes in ownership. Georgia's scrap tire
processing industry is relatively young and, in our view, one
sees here the free enterprise system at its best. Georgia
entrepreneurs are deeply involved in efforts to develop new
products, new processes and new technologies that may produce a
better product at a lower cost. These changes (along with changes
described in the following sub-section) make exceedingly
difficult any effort to predict the future of this industry.
B. Processors of scrap tires -- the future. Over the next two to four years the most
likely
substantive changes in Georgia's scrap tire processing industry
are the possible
entry of two
crumb rubber producers, and expansions in processing activities
by a handful of firms that are
presently just beginning operations.
Of course, Georgia's scrap tire processing industry can be
affected by developments in
neighboring states. Most important among these developments may
be the establishment of new
processing firms in the Southeast, especially new firms that
produce crumb rubber.8 Industry
experts point to substantial advances in technologies for
producing high quality crumb rubber -- a
consistent, fine-grain
product with no contaminants. The present market for such
high-end products appears to be substantial with enormous
potential for expansion.9 Existing excess
crumb rubber production capacity appears to characterize the
"low end" of the market -- markets
for coarse, low quality crumb.
The potential for expansion of the crumb rubber industry in the
Southeast, along with the likely increase in demand for chips as
feed stock for crumb rubber in the State, raises questions that
are of fundamental importance for the purposes of this study: how
will such developments affect the long-run prognosis for the
State's scrap tire management network? Under existing
conditions (ignoring the increase in
demand for tires that would attend the potential entry of crumb
rubber producers in Georgia), the volume of scrap tires used by
Georgia processors and cement kilns exceed the annual generation
of scrap tires in the State by some 73%. This means, of course,
that aside from tires coming from scrap tire piles, users of
scrap tires in Georgia are already obtaining a substantial part
of their raw materials (scrap tires) from out-of-state sources --
Georgia is importing scrap tires. Three related questions then
arise:
(i) with the depletion of scrap tire piles in Georgia, are current levels of scrap tire
use (some 12 million/year) sustainable?
(ii) with modest growth in Georgia's processing industry and
direct-to-end-use
users of scrap tires, which might increase annual demands for
tires to something
on the order of 15 million tires/year, would this level of scrap
tire use be
sustainable?
(iii) what might be the effects on Georgia's processing industry
of regional growth
in crumb production, with the attendant increase in the regional
demand for scrap
tires?
In an effort to explore possible responses to these questions, we
consider the regional market for scrap tires by surveying
selected Southeastern States to determine their processing
capacities. Table 2 summarizes results from this survey; detailed
results appear in Appendix A.
Table 2 includes three measures that are of primary interest for
our purposes: processing capacity; current volume (the number of
tires actually being processed); and scrap tires generated. We
will focus on the following aspects of scrap tire processing in
these states:
* excess supply of scrap tires: a state with excess supply can export
scrap tires
to other states; it is a source of supply for states with excess
demand for scrap
tires. Excess supply in any state is implied under conditions
where current
volume (number of tires processed) is less than the number of scrap tires
generated.
* excess demand for scrap tires: a state with excess demand is importing
tires
from other states. Excess demand in any state is implied under
conditions where
current volume exceeds
the number of tires generated.
* excess capacity: a state has excess capacity under
conditions where capacity
exceeds current volume.10
Table 2 - Characteristics Of Scrap Tire Processing
In Southeastern States
State | Capacity* | Volume** | Tires Generated |
A. States with excess supplies of scrap tires: | |||
Florida | 15,152,400 | 10,302,400 | 14,654,000 |
Kentucky | 2,122,000 | 1,466,000 | 3,908,000 |
South Carolina | 4,754,000 | 3,314,000 | 3,760,000 |
Tennessee | 2,200,000 | 2,200,000 | 5,368,000 |
Sub-total | 24,228,400 | 17,282,400 | 27,690,000 |
B. States with excess demands for scrap tires: | |||
Alabama | 6,990,000 | 6,990,000 | 4,319,000 |
Georgia | 12,100,000 | 12,100,000 | 7,486,000 |
Mississippi | 3,316,000 | 2,858,600 | 2,731,000 |
North Carolina | 9,350,000 | 8,350,000 | 7,425,000 |
Sub-total | 31,756,000 | 30,298,600 | 21,961,000 |
Excess supplies: 27,690,000 - 17,282,400 = 10,407,600
Excess demand: 30,298,600 - 21,961,000 = 8,337,600
* Capacity of Georgia is estimated and likely underestimated.
** Volume includes direct-to-end uses of scrap tires.
Source: Appendix A,
Table A.1.
Referring to Table 2, four states are shown to have excess
supplies of scrap tires of
about 10 million tires. Four states, including Georgia, have excess
demands that total more
than 8
million tires/year. Note that the bulk of these excess demands
are in Georgia. All else equal, there would then appear to be
only some 2 million "excess tires" in these eight
states that would be available for long-term, sustainable growth
in tire processing activities.11
All else is not equal, however. Although there now appears to be
excess supplies of scrap tires in the eight-state region, it
would be imprudent to assume that such conditions of excess
supply will continue over the long run. The potential for
expanded processing activities in states that now have excess
supplies (as well as in excess demand states) is obviated by
excess -- presently unused -- processing capacity. Substantial
excess capacity is seen particularly in Florida (almost 5 million
pte), as well as in South Carolina and North Carolina. There are
some 20 paper mills in Florida, none of whom use tdf.12 This is attributable to an unfortunate
experience that occurred some ten years ago when a paper mill did
a test burn of tires. Changes in present attitudes related to the
environmental effects of tdf use in Florida could result in a
substantial market for tdf in that state, and a corresponding use
of existing excess capacity for the processing of what are
presently "excess supplies" of scrap tires. While tdf
is not presently used by paper mills in North Carolina, the State
has awarded a grant to a paper mill near Wilmington to retrofit
their boilers to allow the use of tdf. Other paper mills, cement
kilns, and electric utility plants have applied for similar
grants. Success in North Carolina's grant program could have the
effect of increasing that state's demand for scrap tires.13
There exists, of course, other supplies of scrap tires in these
eight states: more than 40 million scrap tires in scrap tire
piles (including some 2 million remaining in Georgia's scrap tire
piles).14 Scrap
tire piles represent a depletable source of supply for
processors. Thus, unlike "new" supplies of scrap tires
that become available each year as a result of tire replacement,
scrap tires available from tire piles do not provide a reliable
source for long-run sustainable supplies of tires.
In terms of supplies of scrap tires that can support sustainable
processing activities, it appears that such supplies are limited
in this eight-state region. Of course, additional supplies might
be obtained in states other than those in the eight-state region.
This option may offer limited comfort to Georgia processors of
chips, however, given that costs of transporting scrap tires from
more distant locations have the effect of reducing the fob
tipping fee. Based on these observations, we then suggest the
following responses to the three questions posed above.
Our suggested response to the first two questions is essentially
the same: Are current levels of scrap tire use in
Georgia sustainable? Can modest growth in Georgia's scrap tire
processing be accommodated in a sustainable way? The current relationship between supply
and demand in the Southeast region suggests to us that the
current scrap tire processing and usage levels in Georgia, and
perhaps modest increases in these levels, appear to be
sustainable if the
level of processing in other states does not increase
substantially.
What might be the effects on Georgia's processing
industry of regional growth in crumb
production? It seems equally
clear to us that if significant growth does occur in the region,
our
responses to those questions would change accordingly,
particularly if such growth is in the
crumb rubber industry. The attendant increase in competition for
scrap tires would push down on tipping fees, increasingly so as
the region's stock of tires in scrap tire piles diminishes.
Substantive reductions in tipping fees could threaten the
sustainability of current levels of chip production, with or
without modest expansions, an issue that is taken up below in
section III.
C. End-users of scrap tire products -- the present. As noted above, there are presently three
primary markets for chips produced by Georgia processors: tdf;
engineering applications (in Georgia, the use of chips in the
construction of sewage drainage fields); and feed-stock to
out-of-state crumb processors (not discussed further). A fourth
market for end-uses of scrap tires--cement kilns -- will also be
discussed.
Paper mills are the exclusive users of tdf chips in Georgia (tdf
uses of whole tires
are discussed below). Georgia's scrap tire management program has
benefitted greatly over the last decade from the relative
stability of this market. Major advantages enjoyed by tdf
include: fuel efficiency (e.g., tdf provides 15,500 btu/lb {if
wire-free} compared to 12,000 btu/lb for coal); 15 a competitive price vis-a-vis coal (but not bark); and in some cases
reduced emissions of NOx relative to coal (however, tdf emissions
of zinc are higher than most alternative fuels; see Appendix B
for a discussion of environmental issues).
Major disadvantages associated with the use of tdf include: price
disadvantages vis-a-vis bark (an important consideration when
supplies of bark are plentiful) and environmental considerations
(wet scrubbers commonly used catch the bulk of SOx emissions but allow zinc particles to
pass into the environment; contaminants in ashes).
Engineering applications of scrap tire chips in Georgia are
effectively limited to their use in septic system fields at the
present time. The major advantages of tire chips (relative to
gravel) for these uses include their lighter weight, and
therefore reduced hauling costs, the relative ease with which the
material can be handled by construction workers and equipment,
and the reduction in the extent of compaction over time relative
to gravel. At current delivered prices for chips -- some $20-$26.00/ton
-- their use can reduce contractor's costs by 5-6%. This is a
relatively narrow margin, in which case substantive increases in
chip prices could threaten the sustainability of this particular
market.
Finally, there is significant use of whole tires for tdf purposes
by cement kilns in the Atlanta metro area. The primary advantages
of tdf for cement kilns are: savings in fuel costs,16 some reduction in costs for iron
(replaced by wire in the whole tires), and reductions in NOx emissions -- reductions on the order of
15% (see Appendix B). Major potential disadvantages of tdf for cement kilns are
product losses due to the nonuniformity of tires and the
seemingly strong reliance of "cost savings" on tipping
fees received by the kiln -- tipping fees on the order of
$0.25-$0.30/tire.
D. End-users of scrap tire products -- the future. Absent substantive changes in tipping
fees, product prices, etc., there are a number of possible
sources for expansions in the end-use market for rubber chips
over the next five to ten years. The most near-term expansion is
the large-scaled expansion in the use of whole tires by cement
kilns in Georgia.17
Over the next year or so the volume of whole tires used by cement
kilns is expected to increase from current levels of 1.5 million
tires/year to as many as 3 million tires/year.
Two key issues affect the future of the tdf market. The first is
the relationship between product prices and the resulting demand
for the product. The price for tdf chips (currently some
$10.00/ton fob processor) is closely linked to the price of the
least cost alternative fuel, generally coal. It appears that
processors will have little latitude to raise chip prices, should
revenues from tipping fees fall, as they can expect substantial
reductions in tdf sales. Furthermore, processors can do little to
increase sales by lowering prices, given a variety of limits on
tdf use. These limits include those due to boiler technology
(such as ash disposal), those due to emissions restrictions
(including air and solid waste), and those due to the need by
paper mills to consume other fuels (such as bark and sludge). In
most cases the limiting factor on increase use of tdf as fuel is
not price. Thus, processors have little latitude in terms of an
ability to increase demand by lowering product price.18
The second issue is the extent to which the regulatory
environment will change. The use of tdf as fuel affects a
facility's air emissions and its solid wastes (by changing the
toxic components in the ash). Tdf users in Georgia are highly
concerned about potential increases in regulatory restrictions.
For example, Georgia's EPD is in the process of promulgating new
"cluster rules" which combine air and water regulations
that will be specific to the paper industry. It is not clear that
such concerns are warranted, however. Our information is that
regulations related to air quality are expected to focus on
non-combustion sources of air emissions (dryers and the like) and
will therefore not affect boilers that burn chips.19
There are several Georgia paper mills that are not presently
using chips at levels for which their use is permitted. While we
are unaware of current plans for large-scaled expansions in such
use, subject to the caveats expressed in the preceding paragraph
these plants do represent a potential source for increases in end-use. Several
plants have indicated a desire to expand use under certain
conditions. Also, while we know of no present plans for increases
in the number of paper mills that use chips as a part of their
fuel mix, the relatively low cost of tdf combined with its
advantages over coal in terms of emissions of NOx could well lead additional mills to move
to the use of tdf -- this may be particularly true as the State
faces the necessity to respond to new national air quality
standards for ozone and suspended particulates. The outlook for
expanded use of tire chips by paper mills in the region would be
significantly enhanced with changes in the quality of tire chips
produced in Georgia -- in this regard reference is made primarily
to the production of chips with less (or no) wire content.20
Georgia's Department of Transportation has received a grant from
the U.S. Environmental Protection Agency for the purpose of
exploring the viability of using chips as mulch and fill (limited
to 2-3" layers in intervening layers in response to the
experience in the State of Washington at which the rubber fill
caught fire). We are unable to speculate at this point in time as
to the potential demand for these uses of chips that might attend
satisfactory tests by the DOT. In other parts of the country fill
uses for chips constitute an important market. For example, in
Minnesota 25% of scrap tires end up in similar civil engineering
applications
Potential expansions of the septic drainage field market are not
limited by contractor's willingness to use chips. Chips can
reduce a contractor's cost by 5% to 6% in some parts of the
state. In other parts of the state -- with longer hauling
distances from chip producers -- current low prices for gravel
can reduce the competitiveness of chips. A major limitation on
the use of chips for septic drainage fields is seemingly the fact
that, while Georgia regulators have approved the use of chips for
septic systems, a good number of Georgia's local governments have
not.21 The market
for chips used in septic drainage fields would be enhanced under
circumstances in which local governments that now ban such use
remove the ban.
Thus, under current
conditions, there is a reasonable basis for anticipating an
expansion in the market for scrap tire chips. All else equal,
such expansions will likely be modest -- less than a million pte
per year. Large expansions would require substantive upgrading in
the quality of chips. On the other hand, we noted above the
potential for changes in the competitive structure of the scrap
tire processing industry which could have the effect of
substantially reducing tipping fees thereby exerting upward
pressures on the product prices for chips. Under this scenario
the prognosis for the future end-user market could change
dramatically. The tdf market as well as the market for drainage
uses of chips may be very sensitive to increases in price --
significant decreases
in the market for chips would likely attend conditions leading to
higher product prices.
Shifting attention to the market for crumb rubber, we are now
talking about an international market as opposed to local markets
relevant for chips. In this market, it seems clear that the
market for low-quality crumb rubber is saturated -- there appears
to be little basis for optimism in terms of substantive growth in
this market. Industry professionals agree, however, that the
market for high quality crumb rubber is virtually unlimited.
Industry sources see substantial potential for the use of such
products in tire re-manufacturing (potentially, with a fine grade
of crumb, up to 10% of a new tire as opposed to 3% with coarser
grains), in spray coatings, roof coatings, and a wide range of
solvents. As something of a bottom line, markets for high quality
crumb rubber appear to be supply-constrained rather than
demand-constrained -- more, perhaps much more, production capacity could be
accommodated.
One use of crumb rubber that has generated a great deal of policy
interest nationally is in rubber-modified asphalt (RMA).
Potentially, such use could absorb a significant volume of scrap tires. Florida, Arizona, and California have made substantial use
of crumb rubber in paving materials. The Georgia DOT has run a
number of tests of RMA and has found no advantage to
using the material that would offset the higher costs. A recent
review of the national experience
with RMA (Hicks, et al. 1995) reports that "All agencies
feel they are obtaining added value with
RMS. However, there are inadequate data to quantify the
benefits."
Other considerations work against promoting RMA as an outlet for
Georgia scrap tires. Crumb can be economically transported much
longer distances than chips. Thus, the state would have to create
a layer of regulatory oversight to ensure that RMA applications
used Georgia-originating crumb. In our judgement the case for RMA
is not sufficiently strong at this time to warrant state
investments for promoting its use.
III. Policy Issue #1: The Continued
Viability Of Georgia's
Scrap Tire Network
With the background provided by section II, attention can now be
turned to the policy issues that are of central concern for this
study. We begin with policy issue #1: what can be said about the
continued viability of Georgia's scrap tire network?
We must begin by making explicit what is meant by "the
continued viability of Georgia's scrap tire network." We
take this expression to imply a very specific and a very
limited goal by the State, viz., reference is made
to a system in which scrap tires generated in Georgia
are being collected, diverted from landfills, and appropriately
reused or recycled.22 The limited goals by the State
are to assure that tires are diverted into appropriate end-uses
and that we do not have a reoccurrence of illegal piles of scrap
tires.
With this definition in mind, we find a reasonably solid basis
for expecting the viability of Georgia's scrap tire network to
continue over the next three to six years. This expectation
follows from our observations given above in section II.b
concerning the viability of Georgia's processing industry: absent
significant growth in processing capacity (again, particularly
for crumb rubber) in the region, Georgia's users of scrap tires
(processors and direct-to-end-use users) will in all likelihood
maintain current or modestly expanded production levels.
In the longer run, however, one might anticipate significant
growth in the Southeast Region's (indeed, the national and
international) scrap tire processing industries. Such growth can
be expected to increase the competition for scrap tires which may
depress tipping fees. This process will most likely accelerate as
scrap tire piles in the region become depleted, Depressed tipping
fees could lead to the processor's need to raise product
prices. This in turn could lead to reductions in tdf uses of
whole tires and, more likely, reduced demand for tdf and civil
engineering uses of chips. Substantial growth in crumb rubber
production in the region could result in the diversion of scrap
tires directly for use in crumb rubber plants and/or the
diversion of chips from tdf/engineering uses to feed stock for
crumb rubber.
These longer run changes -- should they in fact develop -- would
surely result in changes in the character of Georgia's scrap tire
producing industry. However, these changes are primarily a
reflection of changes in the demand for scrap tires scrap tires
are becoming increasingly valuable. This suggests a continuing
market for the 7 million-plus scrap tires generated annually in
the State. Thus, these changes do not appear to impose a threat
to the general viability of Georgia's scrap tire network and its
goals of assuring the proper disposition of scrap tires generated
in the State.
These considerations suggest a basis for cautious optimism
for the continued viability of Georgia's scrap tire management
system as it is defined above. All else equal there seems to be
more than adequate demand for scrap tires to assure that scrap
tires generated in the State will find a home. However, the
operative word here is "cautious." Georgia has a
history of management practices that resulted in significant
amounts of illegally-disposed tires resulting in major build-ups
of scrap tires -- scrap tire piles that the State was then forced
to clean up. Some processors operate on a relatively thin margin,
and their continued viability can be problematic in the event of
major equipment break-downs or fires.
Moreover, earlier mention was made of a primary characteristic of
Georgia's scrap tire processing industry: change. This is a
relatively young industry. It has and will continue to undergo
stretches and strains as it strives to improve the quality of its
products through technological change. We also noted earlier the
strong reliance of chip processors on tipping fees -- some 85% of
chip processor's revenues derive from this source. Competition
for scrap tires among the region's chip processors, competition
which may take on new dimensions if or when major
increases in crumb processing capacity occur in the region, will
have the effect of reducing tipping fees. When this happens,
impersonal market forces will drive higher cost firms out of
business. We can only speculate as to whether the losing firms
will be Georgia firms or firms in other states.
All of this is to say that it would appear that the market is
indeed "working." But the basic nature of markets is a
process of change in which low-cost, high quality producing firms
survive while others may not survive. This process involves
short-term instability in many cases. But over the longer run the
promise of profits -- a promise that is becoming increasingly
realized in the evolving scrap tire industry -- would lead one to
expect the existence of a demand for tires that is sufficient to
achieve Georgia's goal of avoiding build-ups of scrap tires.
The potential for short-term periods of instability raises
questions related to the need for state policy, however.
Attention is now turned to a consideration of these needs.
IV. Policy Issue #2: Are Existing State Policies
Adequate?
Provisions of existing state law related to scrap
tire management that are most relevant for our study include the
following (State Code 12-8-40.1), which underlie waste disposal
and
environmental (Appendix B) regulations established and enforced
by the EPD.
(1) landfill disposal of scrap tires is
prohibited; landfill disposal of shredded, chopped, or chipped
tires is permitted under some conditions.
(2) an EPD permit is required for individuals involved in the
processing, disposal, collection, or
transporting of scrap tires. Carriers that are not in compliance
with this provision can be ordered
to cease operations, and all property used in unlawful operations
may be seized.
(3) a performance bond or letter of credit is required by scrap
tire carriers as a condition for
obtaining a permit.
(4) scrap tire generators must obtain an identification number
from the EPD which is used on
shipment manifests; must have scrap tires collected and
transported by collectors with appropriate
EPD permits; and must maintain records indicating the disposal
site or processing facility to which
scrap tires are sent, along with other information.
(5) limits are placed on the amount of scrap tires that can be
stored by any individual or company:
- any individual: 100 tires.
- tire retailers: 3,000 tires.
- tire retreaders: 1,500 tires of the type the retreader is
actively retreading.
- auto salvage yards: 500 tires.
- scrap tire processors: a quantity approved by the EPD.23
(6) financial responsibility for the removal/clean-up of stored
tires in excess of limits stipulated
above in (5), or abandoned piles, is placed on those responsible
for the piles; if such individuals
cannot be found, the EPD assumes such responsibility and costs
for clean-up are taken from the
Solid Waste Trust Fund (also referred to as the Scrap Tire Fund).
(7) a scrap tire fee of $1.00/tire is imposed on the retail sale
of new tires; some parts of the funds
obtained from the scrap tire fee are placed in the State's Solid
Waste Trust Fund. A "sunset"
provision is placed on the fee: it expires June 30, 2000.
With two exceptions, our interviews with Georgia processors,
end-users, and industry specialists have not identified needs for
changes in state policies, nor have changes been suggested by our
research. The two exceptions concern ongoing debates related to,
first, the desirability of maintaining the existing ban on
landfill disposal of scrap tires (provision (1) above) and,
second, the sunset provision for the scrap tire fee (provision
(7)).
Looking first to landfill disposal, proponents for continuing the
ban argue that the ban is a
fundamental prerequisite for the continued viability of the scrap
tire industry and the State's scrap tire management program.24
It is argued that removal of the ban would result in urban
recycling of scrap tires, but rural landfill disposal of scrap
tires. Particularly for small collectors of scrap tires, removal
of the ban would provide incentives for landfill disposal. These
arguments extend to conditions in which the ban on whole tire
disposal in landfills is maintained, but the ban on shredded
tires is removed: so long as shredding costs are less than
processors' tipping fees, the urban/rural pattern of scrap tire
disposal mentioned above will obtain. Opponents of the ban offer
two counter arguments. First, it is argued that the ban provides
stronger incentives for the illegal disposal of scrap tires --
payments of tipping fees required for the legal disposal of tires
may be avoided by their less-than-legal disposal. Second, under
conditions where legal landfill disposal of tires is limited to
shredded tires, the cost of shredding still provides incentives
for illegal disposal. A "solution" to the scrap tire
problem consistent with the position of opponents of the ban
would be a state managed scrap tire collection program, analogous
to what one sees in North Carolina.
While one can find merit in arguments posed for and against the
existing ban on landfill disposal of scrap tires, the conditions
favorable to a centralized collection system such as that in
North Carolina do not appear to exist in Georgia, viz.,
limitations on private sector systems imposed by inadequate final
demands for scrap tire products. Moreover, we find no evidence of
significant illegal disposal of tires in Georgia with the
existing ban on landfill disposal. We acknowledge that removal of
the ban need not result in landfill disposal of scrap tires under
conditions where landfills impose tipping fees that are no
smaller than those charged by processors. In the end, our
suggestions regarding this issue appeal to the adage "if it
ain't broke don't fix it." The goals of the General Assembly
in establishing the ban appear to be achieved under existing
conditions. Scrap tires generated in the state, as well as a
large volume of scrap tires generated in other states, seem to be
winding up where they're supposed to: recycling by processors.
Absent evidence that the ban is in fact giving rise to illegal
disposal of tires within the State, we would recommend the
continuation of the ban.
The second exception noted above relates to the
"sunset" provision for the scrap tire fee. The
rationale underlying the Georgia General Assembly's adoption of
the scrap tire fee was to provide funds required for the
following purposes.
i. clean up known scrap tire piles which, in 1991, contained some
7 million tires;
ii. provide funds for a regulatory construct charged with the
development and
implementation of a scrap tire management system designed to
protect public
health and safety;
iii. finance assessment activities required of the Director of
the EPD concerning
the feasibility of systems for reusing/recycling scrap tires;
iv. provide funds required for enforcement and education
activities related to
scrap tire management by local governments.
The sunset provision for the scrap tire fee logically presupposes
that the need for purposes (i)-(iv) will no longer exist as of
June 30, 2000. Our analyses suggests that this supposition is not
correct, in which case the elimination of the scrap tire fee
would be tantamount to the state walking away from the scrap tire
management program -- an action that in our view would be a
serious mistake. Thus, we wish to argue that the fee should be
extended for the following reasons.
First, referring to purpose (i), the State's scrap tire
management program has had remarkable success in cleaning up
scrap tires since 1993, eliminating some 7.5 million tires in
scrap tire piles. It is also true, however, that the EPD
continues to discover previously unknown scrap tire piles.
Referring to Figure 1 below, the known number of tires
in scrap tire piles in the state has tripled
since the beginning of the scrap tire management program in 1993.
Newly discovered scrap tires in piles have increased at an annual
rate of 24%. Indeed, only recently the EPD discovered two
previously unknown piles that may contain more than one million
scrap tires. Other states have had similar experiences. For
example, North Carolina is presently examining newly discovered
piles with 200,000 to 300,000 tires.25 The fact that
newly discovered piles may be increasingly smaller in terms of
number of tires is not necessarily a source of comfort. Unit
costs for cleaning up small piles can be higher than those for
larger piles. Further, it would be sanguine to base policy on the
supposition that by June 30, 2000 the state will have seen the
end of abandoned piles from defunct businesses, the disposition
of which is the responsibility of the EPD under provision (6)
given above. All of this is simply to say that informed public
policy should be based upon the anticipation that rationale
underlying purpose (i) will continue to be relevant well beyond
2000.
In these regards, Georgia is well advised to consider experiences
in other states that have allowed their scrap tire fee to sunset.
The States of Washington, Oregon, and Texas, all of whom allowed
their scrap tire fee to sunset, are now experiencing a build-up
of scrap tire piles. The State of California is in the process of
extending the sunset date for their scrap tire fee.26
Referring next to purposes (ii) and (iii), these purposes relate
to the State's need for an effective scrap tire management
program, a need which will definitely not
"sunset" in the year 2000. Indeed, it seems clear that
this need will become increasingly important in future years, and
that the State's existing program should be expanded,
not eliminated. Our analysis of Georgia's scrap tire industry has
repeatedly emphasized the continuing uncertainties and
instabilities that characterize the industry. We have
demonstrated that change is one of the industry's most
dominant characteristics.27
Figure 1 (Note: for copy of Figure 1, contact Jancie Hatcher at (404) 651-5120 or (800) 685-2443.)
Processors and end users have come and gone over
the years, and may continue to do so. The fragile margin at which
many processors operate make their continued viability vulnerable
to such things as accidents, major breakdowns in machinery, and
fire. The state must improve its ability to monitor these changes
so that the state's goals continue to be met. The State's scrap
tire management program is fast approaching a critical juncture
at which it must reorient its primary mission from that of
abatement to that of management.
To summarize, we have argued that while the scrap tire fee
"sunsets" on June 30, 2000 the
purposes served by the fee do not sunset on that date. There is
surely appeal in the notion that
those who create such purposes -- purchasers of new tires --
should accept the resultant cost. A
continuation of the activities required to serve these purposes
could then be financed by a
continuation of the existing scrap tire fee. On average over the
last five years, approximately 35% of the $5.2 million that is
provided annually from the scrap tire fee has been spent on the
abatement of scrap tire piles; 39% spent on local enforcement,
waste reduction, and education
grants; and 26% for the State's scrap tire management and
regulatory programs. The expansions
in the scope of the State's scrap tire management program and in
local and county government
programs suggested above could be financed by the present scrap
tire fee by shifting monies made available by reduced needs for
abatement activities into these programs. Such shifts in the
allocation of funds provided by a scrap tire fee are consistent
with what one observes in many sister states. For example, some
40% of funds from scrap tire fees in North Carolina are
expended solely for purposes akin to purpose (iii) given
above; more than 40% of fees are then
dedicated to their scrap tire management program, compared with
26% in Georgia. The present
allocation of funds from scrap tire fees to local governments is very
modest relative to what is
seen in several sister states, and as suggested above the burden
placed on local governments in
terms of education and enforcement will likely grow in future
years. Funds significantly in excess of the $2 million presently
allocated to local governments in Georgia are allocated in states
such as North Carolina and Kentucky.
Adequate response to this management challenge will require that
the EPD carefully reassess its charges under purposes (i) and
(ii) given above. Assessment activities required of the Director
of the EPD concerning the feasibility of systems for
reusing/recycling scrap tires may (and in our view should)
take on new meanings. The state's scrap tire management program
must strengthen its oversight role so as to assure that state
policy is based on complete information as to relevant
developments and trends not only within the State of Georgia but
in the Southeast Region. In these regards we will recommend that
the state produce an annual report which sets out the
"state" of the industry in the Southeast Region and
which identifies current and potential problem areas. Such
"forward looking" activities position the State's scrap
tire management program such that it anticipates
conditions rather than reacts to them, and continually searches
for alternative policy designs that can resolve problems so
identified. These activities would include, among others:
* an ongoing evaluation of regulatory burdens on end users,
particularly in terms
of the impacts of environmental regulations;
* the monitoring of new policy developments at the national level
that affect end
users;
* and the evaluation of new information on end use technologies,
such as new
cost-benefit analyses of RMA.
Finally, referring to purpose (iv), local and county governments
are clearly not relieved of their responsibilities for
enforcement of regulations related to the disposal of scrap
tires, for clean-up of small deposits of scrap tires in rural
areas, nor for related educational activities in the year 2000.
Our review of developments in sister states suggests that the
importance and need for these activities will surely grow in
future years. There is certainly no compelling basis for arguing
that such activities should cease in 2000.
V. Policy Issue #3: Are New State Policies And/Or
Programs Needed?
There exists in the scrap tire literature
something of a conventional wisdom: a fundamental prerequisite
for a successful scrap tire management program is state
leadership in the expansion of end-use markets. This may be true
in some states, particularly in states that have relied upon the
development of "low-end" crumb rubber producers. It
does not appear to us that this "wisdom" applies to the
State of Georgia, however. We find the spirit of free enterprise
working quite well in this state. Georgia's entrepreneurs appear
to be functioning quite well in terms of pushing technological
advancement and obtaining markets for their output. As noted
repeatedly above, existing production levels far exceed the
annual generation of new scrap tires in the state. For the limited
purposes related to Georgia's concerns for assuring that tires
generated in the state do not once again wind up in scrap tire
piles, we then find no compelling case for the state's
intervention in the processing or end-use sides of the market.
Indeed, as we have noted, problems associated with a scarcity
of scrap tires appear to be much more likely than problems
associated with lack of production capacity or of end use demand.
The same arguments apply to the crumb rubber industry. Most (but
not all) industry experts with whom we have spoken have high
expectations for the future of the "high-end" crumb
rubber market. Our discussions with these individuals leave us
with the impression that there exists a general feeling of
intellectual excitement concerning the near-term promise of new
technologies for producing crumb rubber, and confidence in the
extraordinary breadth of potential uses for high quality
materials. Once again, it would appear that the "invisible
hand" of markets is doing its job, and doing it without
state intervention.
Thus, there appears to be no case for providing tax credits or
subsidies for the use of products arising from scrap tires or for
the installation of equipment required for such uses. Appropriate
market incentives for these activities seem to be operative in
Georgia. Furthermore, we find no compelling case for providing
research assistance toward the development of new scrap tire end
uses or lower cost methods for using or processing scrap tires,
as such activity is in full bloom. This is especially true for
crumb rubber, given that crumb rubber products are traded and
related technologies developed in worldwide markets. Only a
fraction of the benefits of expenditures of Georgia dollars on
such research would accrue to Georgia.
This is not to say that the state could not help the industry,
however gratuitous such help might be relative to the state's
limited interests. The most obvious immediate areas for such help
would be in joint-venture projects that focus on technologies
that remove wire from tire chips in more cost-effective ways, and
demonstration projects designed to enhance our understanding of
potential environmental benefits associated with various uses of
scrap tires. Funds for such joint
ventures could be provided from the Solid Waste Trust Fund.
A number of individuals interviewed as a part of this study
suggest a case for expansions in the bonding requirements
established by Georgia Code 12-8-40.1(l). This section provides
for
performance bonds or letters of credit as a prerequisite for the
EPD's issuance of a permit to
scrap tire carriers. While company's described above in
provision (5) are responsible for the
legal disposition of tire inventories (as provided in (6)), it
can be (and has been) the case that
with business failures in the scrap tire industry responsible
parties can not be found or are
financially unable to cover disposal costs. The result is
"abandoned" inventories of scrap tires,
disposition of which must be accomplished by the State. Present
law provides that funds for
such activities be made available from the Solid Waste Trust Fund
(thus our earlier argument for
maintaining the scrap tire fee). Application of the "user
pays" principle might suggest the need to expand the bonding
provisions of 12-8-40.1(l) to include individuals and companies
that are
permitted to hold "large" stocks of scrap tires and/or
scrap tire materials.
Without diminishing the substance of this case for expanding
bonding requirements, we must note the case for not
expanding bonding requirements to processors. Such requirements
may impose significant costs on firms, costs which via
their effects on the entry of new, small firms, could have the
effect of adversely affecting the competitive market conditions
relevant for the processing industry -- market conditions which
we have noted appear to be operating well in terms of the State's
interests. Profit margins for chip producers do not appear to be
inordinately high at the present time, and one can only speculate
as to the impacts that new bonding requirements might have on
such margins. All of this is to argue that one should move
cautiously in considerations of the possibility of expanding
bonding requirements in this particular industry.
VI. Conclusions And Recommendations
Georgia's evolving scrap tire management system
has benefitted greatly from the existence of substantial
processing capacity and the relatively stable demand for tire
chips for uses as tdf by paper mills, as well as a growing market
for septic drainage field uses of tire chips. These uses -- some
8 million tire-equivalents in recent years -- relative to the
annual generation of scrap tires -- some 7 million tires -- has
effectively insulated Georgia from many confounding end-user
problems faced by sister states in their efforts to develop
similar systems.
We conclude that the short and long run prospects for Georgia's
scrap tire industry to be
reasonably good at the present time. It is a young industry which
has been changing and will
continue to change. Demand in Georgia for tires to process is
sufficiently high that processors
are importing tires from other states. Processors are
successfully finding end users willing to
purchase this expanded volume of tire products. It seems highly
likely that competition among
processors for scrap tires, not only in Georgia but in the
Southeast Region, will increase over time. Economic promise for
producers of high quality crumb rubber seem to be quite high, and
Georgia will almost surely benefit from expansions in this niche
of the scrap tire industry. There is also room for growth in
civil engineering uses of tire products.
We find no compelling case for new state policies governing this
industry, whether through tax credits, subsidies, or other market
and/or technology development efforts, given the state's limited
interest in assuring a scrap tire management program focused on
economically and environmentally viable structures for recycling
scrap tires generated in the state. There are two possible
exceptions, however. First, a case can be made for the use of
funds from the Solid Waste Fund for such purposes as
joint-venture projects focused on technologies that remove wire
from tire chips in more cost-effective ways, and demonstration
projects designed to enhance our understanding of potential
environmental benefits associated with various uses of scrap
tires. Second, the state may wish to consider the possibility of
establishing uniform (across counties) standards related to the
use of chips for septic drainage fields.
We certainly find compelling reasons for maintaining the policies
and programs that the state now has in place and for shifting the
emphasis of the scrap tire program from abatement to management.
Thus, our analysis leads us to make the following
recommendations.
Recommendation 1
Maintain the existing ban on landfill disposal
of scrap tires, as codified in State Code 12-8-40.1.
Recommendation 2:
Extend the existing scrap tire fee for five years.
Recommendation 3:
As a corollary to Recommendation 2, maintain and strengthen
local government education and enforcement programs.
Recommendation 4:
Establish a continuing process for monitoring the scrap
tire industry in Georgia and in the Southeast region.
Recommendation 5:
Charge Georgia's scrap tire management program with the
responsibility of preparing an annual report which describes
the state of the system, describes relevant changes that have
the potential for affecting the economic and environmental
viability of the system, and identifies actions and/or studies
required to ameliorate or eliminate effects from these changes.
Recommendation 6:
Carefully consider the possibility of establish bonding
requirements
for scrap tire processors and, possibly, for end-users that
maintain
unusually large stocks of scrap tire materials.
Recommendation 7:
Consider the possibility of establishing state-wide standards
for the approved use of chips for septic drainage systems.
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Tire Management
Report, FY 1996-97, (Raleigh, NC: 1997).
Organisation for Economic Cooperation and Development, "Used
Tyres in Solid Waste
Management," (Paris: 1980).
Phillips, Mark, "The Trouble With Tires," Recycling
Today, pp. 78, 100, March, 1998.
Pillsbury, Hope, "Markets for Scrap Tires: An EPA
Assessment," Resource Recycling, June,
1991.
Recycler's World, Web page, March 19, 1998.
Recycling Research Institute, Scrap Tire News, various
issues.
Recycling Research Institute, The Scrap Tire & Rubber
Users Directory, Seventh Edition
(Suffield, CT: 1998).
Reisman, Joel I., "Air Emissions From Scrap Tire
Combustion," E.H. Pechan & Associates,
Rancho Cordova, CA, EPA-600/R-97-115, October, 1997.
Scrap Tire Management Council, "Questions and Answers about
Scrap Tire Management,"
Washington, D.C. (no date).
Scrap Tire Management Council, "An Informational
Brochure" (Washington, DC: no date)
Scrap Tire Management, "Scrap Tire Use/Disposal Study: 1996
Update" (Wash. DC: April 1997).
Scheidler, Jane, "Tire Recycling in Texas -- Eliminating
Illegal Sites and Developing Markets,"
pp. 357-360 in Proceedings from WASTECON 1997, SWANA's 35th
Annual
International Solid Waste Exposition, St. Louis, MO, October
27-30, 1997.
Serumgard, John R., "Ground Rubber and Civil Engineering
Markets for Scrap Tires," in
Landreth, Robert E. and Paul A. Rebers (eds.), Municipal
Solid Wastes: Problems and
Solutions, Lewis Publishers ( New York: 1997).
Sheehan, William, "Tires and Glass: Markets for Rural
Georgia," E&C Consulting Engineers,
Lawrenceville, GA, EPA904/R-95/905, September, 1995
Sikora, Mary B., "Options for Managing and Marketing Scrap
Tires," in Kreith, Frank (ed.)
Handbook of Solid Waste Management , McGraw-Hill, Inc.
(New York: 1994).
U.S. Environmental Protection Agency, "State Scrap Tire
Programs: A Quick Reference Guide,"
EPA 530-B-93-001 (Washington, DC: April, 1993).
Weston, Roy F., Inc., "Assessment of Scrap Tire Management
and Energy Recovery Options and
Opportunities," prepared for Georgia Power Company
(Norcross, Georgia: 1994).
Wojtowicz, Marek A. and Michael A. Serio, "Pyrolysis of
Scrap Tires: Can it be Profitable?" Chemtech, October,
1996.
APPENDIX A
Scrap Tire Processing Capacity in the Southeast
I. Introduction
Scrap tires are often transported across state lines for
processing. Therefore, in order to
understand the stability of the processing market in Georgia it
is necessary to understand the
processing capacity in the surrounding states. This Appendix
presents the methodology and results used to better understand
the scrap tire processing capacity in the southeast.
II. Methodology
Eight states were chosen to represent the southeast region. They
are as follows:
Alabama, Florida, Georgia, Kentucky, Mississippi, North Carolina,
South Carolina, Tennessee
The Scrap Tire Management Council in Washington, D.C. publishes a
summary of the state regulations, major markets, and state
contacts for scrap tire issues for each of the 50 states. In
addition, regulators for each of the states (except Georgia, of
course) were contacted by phone
and asked to participate in a brief survey of the scrap tire
processors in their state.28 Five of the
seven states participated in the survey. The remaining two
states, Alabama and South Carolina,
did not return repeated phone calls. Initially, it was thought
that the state contacts would provide
adequate information regarding the scrap tire processing capacity
within their particular state.
But, after conducting the survey, it was found that the quality
of the responses varied from very
good (detailed information regarding the processors in the state)
to very poor (rough guesses on
the processors within the state) to non-existent (unreturned
phone calls from two states). Therefore, it was decided to
supplement this information with a survey of processors listed in
The Scrap Tire and Rubber Users Directory. Each listing in this
directory includes the name,
address, and telephone number of processors by state. Additional
information included for some,
but not all, listings includes a contact name, fees charged for
tires, processing capacity, services,
and end-products.
It is important to note that these surveys are subject to error
and bias due to non-responses
and self-reported information. Therefore, the information is
provided to indicate general trends
only.
III. Results
As stated above, five of the seven state contacts were surveyed,
representing 75% of the states. Of the firms listed in The Scrap
Tire and Rubber Users Directory, 90 were identified as possible
processors; 61 of these firms were successfully contacted. Of the
firms contacted 36 were identified as current scrap tire
processors and were administered the survey. Information was
provided by state contacts on 18 additional processors.
Therefore, a total of 54 processors are included in this report.
A. Current Market Situation. Table A.1 summarizes the
processing capacity in passenger tire equivalents (PTE's) per
year by state, current volume processed in PTE's/year by state,
number of processors in each state, the average capacity per
processor in each state, and 1997 population by state. The latter
number corresponds to the number of tires generated, using the
rule of thumb of a one tire per capita annual generation rate. If
tires generated exceed current volume then the state must be
exporting tires, and vice versa. Thus, Florida, Kentucky,
Tennessee and South Carolina are net exporters of tires and
Alabama, Mississippi, and North Carolina are net importers.
Georgia is most likely included in this flow of tires. We are
probably sending our tires to Alabama and South Carolina and
importing tires from Tennessee and Florida.29
Processing capacity exceeds current processing volume in many
Southeastern states. Five states (Alabama, Kentucky, Mississippi,
North Carolina, and Tennessee) are currently processing within
one million tires of their capacity. Florida and South Carolina
are only processing about 70% of capacity. Three states that
border Georgia (Florida, North Carolina, and South Carolina) have
a combined ability to process almost 7 million additional tires.
This almost matches Georgia's current annual tire generation.
Thus, Georgia's tires could be processed even if all three
processors in Georgia shut down. Of course, this simple analysis
assumes, unrealistically, that transportation costs are
negligible. Nonetheless, surrounding states do have the capacity
to absorb substantial amounts of Georgia tires, should one or
more Georgia processors falter.
North Carolina, Alabama, and Florida are the largest processors
based on average capacity per processor, suggesting that the
processing capacity within these states is primarily composed of
a few large processors. Tennessee, Mississippi, and Kentucky are
primarily composed of many small processors, mostly consisting of
either mobile operations or small mom and pop shops. Kentucky
recently modified its reporting and permitting requirements for
processors, which may eliminate some of these small operations
within the state. The large operations are the most likely to be
serious contenders for picking up excess tires in Georgia.
Table A.1: State Summary
State | Capacity (pte/year)* |
Current Volume (pte/year)* |
# of processors | Avg. capacity/ processor |
Tires Generated (1997) |
Alabama | 6,990,000 | 6,990,000 | 4 | 1,747,500 | 4,139,000 |
Florida | 15,152,400 | 10,302,400 | 9 | 1,683,600 | 14,654,000 |
Kentucky | 2,122,000 | 1,466,000 | 7 | 303,143 | 3,908,000 |
Mississippi | 3,316,000 | 2,858,600 | 9 | 368,444 | 2,731,000 |
North Carolina | 9,350,000 | 8,350,000 | 4 | 2,337,500 | 7,425,000 |
South Carolina | 4,754,000 | 3,314,000 | 5 | 950,800 | 3,760,000 |
Tennessee | 2,200,000 | 2,200,000 | 3 | 733,333 | 5,368,000 |
Georgia | 12,100,000 | 12,100,000 | 3 | 3,367,000 | 7,486,000 |
*Current volume was assumed to equal capacity and capacity was assumed to equal current volume when only one figure was available.
The figures for Georgia are included as a comparison. Georgia is
processing at capacity and is importing tires to do so.
This preliminary evidence suggests that excess processing
capacity exists in the Southeast and that the states surrounding
Georgia are well suited to compete for excess Georgia tires,
should that situation arise.
It is also necessary to examine the stability of the processors
in each state, which can be
based on the average number of years that the processors have
been in business. The average
number of years that processors have been in business by state is
as follows:
Alabama 21 years North Carolina 12 years
Florida 6 years South Carolina 9 years
Kentucky 6 years Tennessee 3 years
Mississippi 8 years Georgia 9 years
Alabama and North Carolina have the oldest processors, while
Tennessee has the youngest.
Interestingly enough, Alabama is processing more tires than it
generates, while Tennessee processes fewer tires than it
generates. These results are consistent with the age of the
markets in
these states. The Alabama market is more well developed and
therefore has found ways to import tires, while the opposite is
true of Tennessee. Perhaps this suggests that as the processing
market develops, the processor begins looking out of state to
gain access to tires.
Mississippi and Kentucky each have the greatest percentage of
processors landfilling tires; 67% and 43%, respectively.
Interestingly enough, these are the states in the report who do
not share a border with Georgia. Also, anecdotal evidence has
suggested that Alabama has very lenient landfilling laws and yet
it is the only state in which none of the processors indicated
tires were landfilled. This could be due to lenient permitting
standards for mobile processors, though. Mobile processors might
not be required to report their activities to the state and
therefore would not be included in any listings.
B. Historical Trends. Table A.2 shows any known changes
in processing capacity since 1990 by state. Florida shown the
most turnover in processors, though there is no information
regarding the reasons for shut down or the capacity when the
processors were in business. It does not appear as though any of
the now-defunct processors were large companies in any of the
states. No state has experienced a major drop in capacity.
Table A.2: Number of Defunct Processors
since 1990 by State
State | # of Defunct Processors |
Florida | 4 |
Kentucky | 1 |
Mississippi | 2 |
Tennessee | 1 |
South Carolina | 1 |
C. Future Trends. Table A.3 shows any known future
processing capacity that may arise in any of the eight states.
Florida and Tennessee both show the greatest potential for new
processors, though the additional capacity in Tennessee is low.
Each of these states is currently exporting tires, therefore
tires do appear to be available for in-state processing.
Mississippi is currently processing almost all of the tires they
are currently generating; therefore, it is uncertain where the
new processor will find additional tires. The same will hold true
for the potential new processors in Georgia.
Table A.3: Potential Future Processing Capacity by State
State | # of New Processors | Total Capacity |
Florida | 2 | 1,750,000 |
Mississippi | 1 | 2,500,000 |
Tennessee | 2 | 546,000 |
Georgia | 1-3 | 2,500,000 |
IV. Conclusions
There is evidence to suggest that there currently
is excess current processing capacity in the southeast. With
regards to the states bordering Georgia, Florida, North Carolina,
and South Carolina have a combined excess capacity of almost 7
million tires. The three states in this report who do not share a
border with Georgia, Kentucky, Mississippi, and Virginia, have a
combined excess capacity of a little over 9 million tires. This
suggests that in the southeast region there is currently the
capacity to process many more tires than the current volume.
There is also evidence to suggest that the processing capacity
has not changed drastically since 1990 and that while there do
exist several potential processors, there is little reason to
believe that any will pose a serious threat to the current
processors in the southeast.
Overall, the processing industry in the southeast appears to be
relatively stable. Furthermore, should a current Georgia
processor exit the industry, there appears to be the potential
for Georgia tires to be absorbed by the surrounding states,
assuming that transportation costs are negligible.
Appendix B
Issues Pertaining to The Pollution Arising From Industrial
Combustion of Scrap Tires
This Appendix reports on two dimensions of the
effects of pollution regulation on the use of scrap tires as
fuel. First, we review the literature on how emissions change
when tires are added to industrial processes as supplements to
other fuels. We find that the direction and magnitude of change
in emissions depend on the pollutant and on characteristics of
each individual facility, especially their existing pollution
control devices and their fuel mix. No general conclusion can be
drawn, except that zinc emissions increase significantly. Second,
we summarize the key issues that will arise as regulatory regimes
change in the future, and explain why current and potential users
are wary of the possible changes.
1. Emission from Industrial Combustion of Scrap Tires. To
evaluate the effect of scrap tire-based fuels on emissions, three
publications were found and reviewed:
Markets for Scrap Tires, prepared by the US EPA Office
of Solid Waste, October
1991.
Clark, Charlotte; Kenneth Meardon; and Dexter Russell, Burning
Tires for Fuel
and Tire Pyrolysis, December 1991, Pacific Environmental
Services for
the US EPA.
Reisman, Joel I., Air Emissions from Scrap Tire Combustion,
October 1997,
Sacramento, CA: E. H. Pechan and Associates, Inc., for the US
EPA,
EPA-600/R-97-115.
These publications review emissions tests conducted at facilities
considering TDF use; the third publication also reports results
from large-scale laboratory testing. The first two publications
appear together as:
Scrap Tire Technology and Markets, 1993, Park Ridge, NJ:
Noyes Data Corporation.
In addition to the review, discussions concerning changes in
emissions occurred as part of the process of interviewing end
users.
The most important lesson drawn is that the direction and
magnitude in which emissions change as scrap tires are added as a
fuel depends primarily on the boiler, furnace, and pollution
control technologies at each facility, as well as the type and
quantity of fuel being displaced. Thus, general patterns are
difficult to determine, and changes in pollution as companies
adopt TDF in the future must be evaluated on a case-by-case
basis. However, the following quote, from Reisman (1997, p.
ii-iii), gives an indication of the generally acceptable effects
of the use of TDF:
"Based on the results of <a laboratory test program>,
it was concluded that, with
the exception of zinc emissions, potential emissions from TDF are
not expected to
be very much different than from other conventional fossil fuels,
as long as
combustion occurs in a well-designed, well-operated, and
well-maintained
combustion device The results <from 22 industrial
facilities> indicate that
properly designed existing solid fuel combustors can supplement
their normal
fuels with 10 to 20% TDF and still satisfy environmental
compliance
emissions limits."
Thus, TDF is generally equal to other fuels in it effects on
emissions, other than perhaps zinc emissions. What follows are
summaries of the changes in the levels of individual pollution
categories when TDF is introduced as a supplemental fuel. These
summaries are vague because
of the variation in effects across individual facilities. They
also do not indicate whether any emission increases result in
violations of permitted levels.
Changes in pollutant levels when TDF is added to fuel mix.
Measured in most tests:
Particulates: Generally decreases or remains constant in cement
kilns and power
plants, large increases in paper mills. [Aside: the effects on
particulates are
probably determined primarily by the type of air pollution
control device
installed: scrubber, baghouse, etc.]
SO2: Generally decreases in cement kilns, increases in
paper mills, results
variable in power plants.
NOx: Generally decreases in cement kilns, paper mills,
and power plants, but
increases at some facilities.
Measured in some tests:
VOC: Generally decreases or remains constant.
CO: Generally increases at cement kilns and at various other
facilities.
Heavy Metals other than Zinc: Generally decreases at cement
kilns, but some
notable increases; results variable for other facilities.
Zinc: Often increases substantially, but not always.
2. Regulatory Policy Affecting The Use Of Scrap Tires As A
Fuel. During our survey of current users of scrap tires, a
number of users of tires as fuel expressed concerns regarding the
future of environmental regulation in this area. These concerns
were generally of three types. First, a number of users were
concerned about the contribution that zinc emissions make toward
their reports for the Toxics Release Inventory. Second, users
were concerned that regulatory constraints may tighten in the
future. Third, users were concerned about the regulatory status
of the ashes generated in the combustion process.
Zinc emissions have not received a great deal of attention by
regulators to date. Zinc is not considered a major pollutant, as
compared to pollutants such as nitrous oxides, sulfur dioxide,
volatile organic compounds, or particulates. Thus, while
regulators have been cognizant of the zinc emissions arising from
tire combustion, they have not focused their efforts on
controlling zinc emissions.
Zinc emissions are considered toxic, however, and so are subject
to the regulations associated with the Toxics Release Inventory.
All sources of zinc emissions must report the quantities they
emit; these reports are eventually made available to the public.
Recently the public's access to these reports has increased, as
they are now conveniently access through the Internet. Thus, the
use of tires as a fuel generally leads to an increase in toxics
emissions. Firms that are sensitive to public opinion regarding
pollution (which means most if not all firms) thus perceive an
additional cost to the use of scrap tires as a supplemental fuel.
This additional cost may compel some users of TDF to switch back
to coal or other alternatives.
Users of TDF as fuel expressed uncertainty as to the regulations
they may face in the future. Georgia EPD knows of no forthcoming
changes in air or solid waste regulations that would affect the
use of tires. The trade press has reported on various proposals,
expectations, and rumors, however. Certainly pollution
regulations have become more stringent over time, and most expect
the trend to continue. Thus, user concerns are reasonable.
In summary, changes in the regulatory environment have the
potential to affect decisions
to burn tires as fuel in Georgia. Thus, one important task for
EPD's increased oversight
responsibilities is to more closely monitor forthcoming changes
in the regulatory environment
and its effects on individual firms.
Some firms have expressed the desire that the regulatory process
take the additional step of recognizing that their consumption of
tires diverts those tires from other uses that cause harmful
effects. Those firms feel that they should be credited for their
role in the tire recycling/disposal system. We find it difficult
to conceive of how such a system could be implemented on top of
the layers of existing regulations. Furthermore, such credit
would have to be made in the context of regulations made not by
Georgia EPD but by US EPA. More importantly, such a system would
be a significant change from current regulatory practice, with
implications for all recycled materials industries. Thus, we
cannot support such a system at this time. As always, regulators
are able to consider such issues informally.
APPENDIX C
Individuals And Organizations Contacted As A Part Of This Study
Alan Ball
Department of Environment and Conservation,
Division of Solid Waste Management
L&C Building
401 Church Street
Nashville, Tennessee
615-532-0091
Hal Bartlett
Plant Manager
Blue Circle Cement
2520 Paul Avenue
Atlanta, GA 30318
404-792-5625
Steve Basssler
Southdown, Inc.
P.O. Box 120
Clinchfield, GA 31013
912-987-2121
Clayton Black
Middle Georgia Rural Development Center
175-C Emery Highway
Macon, GA 31217
912-751-6160
Michael Blumenthal
Executive Director
The Scrap Tire Management Council
1400 K Street, NW
Suite 900
Washington, DC 20005
202- 408-7781
Tia Bohannon
Environmental Manager
Blue Circle Cement
2520 Paul Avenue
Atlanta, GA 30318
404-792-5605
Steven Busbin
Southeast Paper Manufacturing Co.
P.O. Box 1169
Dublin, GA 31040
Larry Chamblee
Chamblee and Sons
P.O. Box 1538
Anderson, SC 29622
864-226-2451
W. Lewis Chatham
Chief Operating Officer and General Manager
United Rubber Recycling
375 Buford Drive
Lawrenceville, GA 30045
770-822-1355
Steve Coe
Department of Waste Management
101 North 145th Street, 11th Floor
Richmond, Virginia 23219
804-698-4029
Jennifer Wynn Edge
Southeast Paper Manufacturing Co.
P.O. Box 1169
Dublin, GA 31040
912-277-5389
Georgia Recycling Coalition, Inc.
2508 Kiner Court
Lawrenceville, GA 30043
770-822-9308
Harry Griede
Recycling Coordinator
GreenMan Technologies of Georgia, Inc.
138 B Sherrel Ave.
Jackson, GA 30233
770-775-6107
Wouter Gulden
State Materials and Research Engineer
Georgia Department of Transportation
15 Kennedy Drive
Forest Park, GA 30297-2599
404-363-7510
Stephanie Hubbard
H-Works
2508 Kiner Court
Lawrenceville, GA 30043
770-822-9308
James and Jerry Hunt
American Recycling Technology
2029 Clearview Drive
Ringgold, GA 30736
David and Susan Wilbanks
Knights Concrete
226 Lovers Lane
Covington, GA 30016
770-786-7505
Phil Lackey
General Manager
Waste Recovery, Inc.
1593 Huber St., NW
Atlanta, GA 30318
404-355-0547
Ernest Lawrence
N.C. Department of Environment, Health &
Natural Resources
P.O. Box 29603
Raleigh, North Carolina 27611-9603
919-733-0692
Harvey Levitt
Dalton-Whitfield SWM Authority
PO Box 1205
Dalton, GA 30722
706-277-2545
Marcus Price
Marcus Price Enterprises
Hwy 57 West
Wrightsville, GA 31096
912 864 3898
James Maust
Vice President
GreenMan Technologies of Georgia, Inc.
138 B Sherrel Ave.
Jackson, GA 30233
770-775-6107
Mark E. Mintz
Environmental Specialist
Solid Waste Section, Division of Waste
Management
N.C. Department of Energy & Natural Resources
401 Oberlin Road, Suite 150
Raleigh, NC 27605-1350
919-733-0692
Pat Mitros
Brad Ragan Tire
2068 Marietta Blvd.
Atlanta, GA 30318
404-355-3575
Bill Parker
Bureau of Solid & Hazardous Waste
Department of Environmental Protection,
Division of Waste Management
2600 Blair Stone Road
Tallahassee, Florida 32399-2400
850-922-6104
Carlton Peake
Inland Paper
Rome, GA
706-236-5455
Mike Playdon
Director of Operations
United Rubber Recycling
375 Buford Drive
Lawrenceville, GA 30045
770-822-1355
Paul Rollings
Department of Environmental Protection,
Division of Waste Management
Frankfort Office Park
18 Reilly Road
Frankfort, Kentucky 40601
502-564-6716
David Sapp
Liberty County Solid Waste Authority
PO Box 829
Hinesville, GA 31310
912-884-3310
Tony Sexton
Toby Sexton Tire
P.O. Box 1768
Loganville, GA 30052
770 466 1060
Michael Sorcher
MAS Associates
8101 College Blvd., Suite 210
Overland Park, KS 66210
913-663-0100
Shelli Stewart
Southdown, Inc.
P.O. Box 120
Clinchfield, GA 31013
912-988-2312
Tim Stuckey, Department Manager
Southeast Paper Manufacturing Co.
P.O. Box 1169
Dublin, GA 31040
912-277-5324
David Watson
Blue Circle Cement
2609 No. 145th East Ave
Tulsa, OK 74116
918-461-2464
Dexter White
Dougherty County Solid Waste
2106 Habersham Road
Albany, GA 31701
912-430-3044
Mark Williams
Department of Environmental Quality
Office of Pollution Control, Solid Waste
Division
P.O. Box 10385
Jackson, Mississippi 39289
601-961-5171
Patrick Williamson
TDB Inc.
3905 Ewing Road
Austell, GA 30106
770-439-4457