Case Study

 

RECYCLED-CONTENT IN CONSTRUCTION: CENTRAL MARKET

PROJECT HIGHLIGHTS
Use: New Commercial/Retail

Size: 68,000 square feet

Location: City of Poulsbo

Type: Steel and Concrete

General Contractor:
Frontier Construction
Lynnwood, WA

Architect:
Miles Yanick & Associates
Bainbridge Island, WA

Buy-Recycled Consultants:
O'Brien & Company
Bainbridge Island, WA

Sound Resource Management
Group, Seattle, WA

Dana Sheppard
Seabeck, WA

Concrete Facts: 29,001 concrete blocks were used in the building, each weighing 25 pounds and including 15 percent recycled content. This amounts to almost 109,000 lbs or 54 tons of recycled concrete in the building!

This fact sheet is part of an ongoing series of case studies sponsored by the Clean Washington Center (CWC) to highlight projects utilizing recycled content building materials.

Central Market
The Perfect Showcase

The Central Market is a large warehouse-style grocery store located on Highway 305, in the City of Poulsbo, Washington. The Associated Grocers Store, completed in late summer 1995 and leased by Town and Country, Inc., will appeal to shoppers because it i ntends to provide affordable goods without sacrificing quality. This is important because the same can be said for the recycled-content products used in the building. Over a dozen such products were used in the building, and all meet the standards set b y a design team taking a hard look at cost and quality, as well as other issues.

 

"It's been professionally rewarding to be involved in the Central Market project. As part of being environmentally responsible we now ask every supplier if a product is recyclable and if it has recycled content. We prefer recycled content if cost & qual ity are acceptable"
- Miles Yanick, Project Architect

The Central Market owner & tenant agreed to participate in a recycled content building products demonstration funded by CWC and Kitsap County Solid Waste. The main purpose of the project was to show that recycled-content building products can be used cos t-effectively in a commercial building. Consultants were hired to help the building team identify products and find suppliers. Products (see chart below) used in the building range from those that have been available with post-consumer recycled content f or some time (such as steel framing) to those that have more recently become available with recycled content (such as fiberglass insulation).

Product Approval

In a commercial building where, more than ever, "time is money" it is important not to cause delays because of the introduction of a new product. For the Central Market building, the project team avoided this by meeting with Mike Gee, a building official with the City of Poulsbo, bringing product samples with them.

Building Products Used

Gee's response was positive and plan review and inspections went smoothly. "Since the products met specifications and testing standards set forth in the building code, they had no problem meeting approval," said Gee.

County Specifications

The Central Market demonstration is only part of Kitsap County's campaign to encourage the use of building products manufactured with recycled content. In addition to making product information and specifications available to all contractors bidding on p rojects in the County, the County is planning to incorporate a preference for recycled-content in its specifications for all county construction projects.

Building Products Used

 
CSI Product Benefits / Comments Supplier
02-510 Asphalt Hot Mix Minimum 10% recycled mix; meets standard specifications;
asphalt can be recycled.
Ace Paving, Roy Kristofferson, W. Bremerton
(360) 479-4200
02-700 Enviroflow Drainage System 100% recycled polyethylene; easy installation Enspec, Nick, Seattle (206) 623-9508
02-840 AAA Ribbon Bike Rack 25-30% recycled steel; 100% recyclable. Creative Pipe, Mark Pappas, Portland, OR
(800) 644-8467
02-840 Hammer Parking Stops and Curbs 100% recycled plastic; blue, yellow, gray available;
no cracking or painting; 7 yr. warranty.
Charles R. Watts Co., Jim Kiley, Seattle
(206) 783-8400
04-220 Concrete Masonry 15% recycled concrete block; meets UBC; concrete can be recycled. Mutual Materials (206) 455-2869
03-330 Pozzolith Fly Ash Concrete Additive Recycled fly ash from Centralia coal power plant; enhances
ready-mix performance; provides superior finish.
Fred Hill Materials, Bob McDonald, Poulsbo
(206) 842-6100 (any concrete mix supplier)
05-120 Structural Steel 25% recycled steel; 100% recyclable. JL Brooks Welding, Don Boring, Everett,
(206) 252-1606
05-160 Angeles Metal Steel Systems (Interior Studs) 65% recycled steel; 100% recyclable. (Mfr. plans to go to
100% recycled content by '96.)
Olympic Drywall, Dan Huff, Port Angeles
(360) 452-4161
05-310 Steel Roof Decking 30-35% recycled steel; 100% recyclable. Verco Steel Decking, Redmond (206) 883-8250
05-730 BHP Sheet Metal Roofing (Decorative) 25% recycled steel; 100% recyclable. BHP, Tacoma (800) 733-4955
07-210 Schuller Fiberglass Blanket and Acoustic Batt Insulation 25% recycled glass; 18% post-consumer, 7% post-industrial. Insulation Supply, Steve Popkes, Kent (800) 742-5122
07-410 GenFlex PVC Roof Membrane Post-industrial content, % varies. Pioneer Builders Supply, Eric Weller, Tacoma (206) 474-6000
09-250 Domtar Gypsum Wallboard 18% recycled gypsum, 12% post-consumer; 100% reycled paper backing; recyclable. Olympic Drywall, Dan Huff, Port Angeles
(206) 452-4161 (any drywall supplier)
09-510 USG Acoustical Ceiling Tiles (Auratone & Vinyl Coated) 54-82% recycled mineral wool, % depends on plant. NW Acoustical Supply, Terry, Woodinville
(206) 488-9555
09-900 Latex & Primer Paint 100% "reworked" paint (factory and store returns,
mistints); 5 neutral colors available.
Fuller O'Brien Paints, Roger Belieu, Seattle,
(206) 789-2550
12-620 Rehrig International Grocery Carts & Hand Baskets Up to 100% post-industrial plastic content ("regrinds"). Associated Grocers, Tom Phillips, Kent (206) 251-6506
12-690 Miller Mats 80-85% recycled rubber (tire stock); standard and custom. Millers Mats, Leroy Miller, Oak Harbor (360) 675-1951
Note: Costs for recycled-content products listed above were similar to costs for conventional products made from virgin materials. The building was not complete at this writing, this chart includes only confirmed products. Additional dec or items that include recycled content may be specified.

Why Use Recycled-Content ?
Recycled-content products are just like any other product you might use. In fact, many established industry standard materials contain recycled-content and have for many years. New technologies are allowing the development of many new products utilizin g recycled materials. These products are price competitive, with high quality and durability.

Correspondingly, construction projects are turning to source separated recycling as a cost-effective method of handling waste. Recycled-content building products can be manufactured using recycled feedstocks from these wastes, offering a closed-loop recy cling opportunity.

These products are an efficient use of our energy, economic and environmental resources. They create needed markets for waste materials and simultaneously reduce the strain of enormous virgin resource consumption by the construction industry.

Information in this project summary was researched by O'Brien & Company, Sound Resource Management Group and Dana Sheppard. For more information on this project and others, or on the use of recycled-content construction materials, call the Clean Washi ngton Center at 464-7040.