Metal Finishing Industry

Table of Contents  Overview  Regulatory  Planning P2 Programs   Common P2 Practices  Pre-Finishing Operations  P2 in Plating 
P2 in Rinsing  Alternative Methods of Metal Deposition  Facility Design

Appendix B Resource List

The following pages provide further sources of information on pollution prevention in metal finishing. Information is provided on regional information clearinghouses where assistance providers can locate specific documents on metal finishing. A list of technical assistance programs with experience in metal finishing also is provided. Other federally funded organizations working on metal finishing, as well as, metal finishing trade associations also are listed. A list of publications and periodicals and web sites on the industry also is provided.

Clearinghouses

EPA's Pollution Prevention Information Clearinghouse
401 M Street, SW MC 7409
Washington, DC 20460
(202) 260-1023

Waste Management and Research Center
Library and Clearinghouse
One East Hazelwood Drive
Champaign, Illinois 61820
(217) 333-8940

The Northeast Waste Management Officials' Association (NEWMOA) Clearinghouse
129 Portland Street, 6th Floor
Boston, MA 02114
(617) 367-8558

Toxics Use Reduction Institute
University of Massachusetts-Lowell
One University Avenue
Lowell, MA 01854
(508) 934-3275

Waste Reduction Resource Center
3825 Barrett Drive, Suite 300
PO Box 27687
Raleigh, NC 27611-7687
(919) 715-6500

Technical Assistance Programs with Expertise in Metal Finishing

Arizona Department of Environmental Quality - Pollution Prevention Program
3033 North Central Avenue
Phoenix, AZ 85012
(602) 207-4210

ConnTAP
50 Columbus Blvd., 4th floor
Hartford, CT 06106
Contact: Bob Brown (860) 241-0777

Delaware Pollution Prevention Program
DNREC
PO Box 1401, 89 Kings Highway
Dover, DE 19903
(302) 739-3822

Illinois Waste Management and Research Center
One East Hazelwood Drive
Champaign, Illinois 61820
(217) 333-8940

Indiana Pollution Prevention and Site Materials Institute
Purdue University
1291 Cumberland Avenue
Suite C-1
West Lafayette, IN 47906-1385
Contact: Shayla Barrett (317) 494-6450

Maine Metal Products Association
190 Riverside Street
Portland, ME 04103-1073
(207) 871-8254

Massachusetts Office of Technical Assistance
100 Cambridge Street, Room 2019
Boston, MA 02202
(617) 727-3260

MnTAP
1315 5th Street SE, #207
Minneapolis, MN 55414
(612) 627-4556

NIST Great Lakes Manufacturing Technology Center
Environmental Services Program
Prospect Park Building
4600 Prospect Avenue
Cleveland, OH 44103-4314
(216) 432-5300

North Carolina Division of Pollution Prevention and Environmental Assistance
PO Box 29569
Raleigh, NC 27626-9569
(919) 715-6500

Pacific Northwest Pollution Prevention Research Center
1326 Fifth Avenue, Suite 650
Seattle, Washington 98101
(206) 223-1151

Great Lakes Pollution Prevention Centre
265 N. Front St., Suite 112
Sarnia, ON N7T 7X1 CANADA
Tel: (519) 337-3423

Rhode Island Pollution Prevention Program
83 Park Street
Providence, RI 02903
(401) 277-3434

Solid and Hazardous Waste Education Center
University of Wisconsin - Madison
610 Langdon Street
Madison, WI 53703
(608) 262-0385

Other Information Centers

Battelle-Pacific Northwest Laboratory
The Pacific Northwest Laboratoroy (PNL) is a public/private partnership between the federal government and Battelle Memorial Institute, and includes almost 2 million square feet of consolidated laboratory space. PNL can provide assistance to metal platers in the following areas:

  • Development of waste acid distillation and recovery systems used in reclaiming spent plating and etching solutions
  • Development of supercritical CO2 cleaning to eliminate solvent use in fine-surface preparation prior to plating
  • Development of biometic surface coatings and other advanced materials technologies that will eventually meet customer's needs for surface modification and protection without the need for chromium, cadmium, or other regulated materials

These technologies can be developed further with platers through a variety of technology development and transfer mechanisms, depending on plater's specific needs. For more information, contact Scott Butner at Battelle Seattle Research Center: (206) 528-3290.

Canadian Pollution Prevention Resource Centre for the Metal Finishing Industry
This resource offers easy access to technical and information resources for the metal finishing industry. Linkages with international information resources provide a comprehensive range of expertise to companies seeking pollution prevention solutions. For more information, call: (800) 667-9790.

The Energy and Manufacturing Technology Assess Project
The Energy and Manfacturing (EEM) project is a 2 year cooperative agreement between government and industry that will help manufacturers access energy, environmental, and manufacturing improvement technologies. The EEM project has produced an integrated EEM self-assessment and benchmark tool that has been used by more than 100 metal finishers to benchmark their EEM performance. A series of pilot tests are currently underway at metal finishing shops that will test a number of technologies, including a reduction of hexavalent chrome emissions. For more information, contact Ken Saulter: (313) 769-4234.

National Defense Center for Environmental Excellence - Control Technologies Corporation
The National Defense Center for Environmental Excellence (NDCEE) is a technical assistance organization that helps to integrate clean technologies into defense and private industrial facilities. NDCEE's assistance includes access to a demonstration factory that has 28 clean technologies that can be evaluated off-line, using a company's own parts. In many cases, NDCEE demonstrates the technology, trains personnel, assists in startup, and researches additional applications to achieve maximum performance. Specific technology available through NDCEE for research or testing that might be if interest to a metal finishing facility include:

  • Inorganic finishing technologies such as advanced electroplating, ion plating, ion beam assisted deposition, ion implantation, plasma spray, and high velocity-oxy fuel
  • Advanced cleaning technology including power washer, rotary basket, duel-use ultrasonic, advanced immersion, supercritical carbon dioxide, and honeycomb cleaning
  • Water reuse/recycling technologies such as diffusion dialysis, membrane electrolysis, electrowinning, ion exchange, cross-flow microfiltration, reverse osmosis, and vacuum evaporation

The NDCEE's main demonstration facilities are located in Johnstown, Pennsylvania.

Research Triangle Institute
The federal government, through the Environmental Protection Agency and Departments of Defense, Energy, and Commerce, has funded numerous pollution prevention projects related to metal finishing. Research Triangle Institute in North Carolina developed a document called the Summary of Federal Research on Pollution Prevention in Electroplating and Surface Finishing, which provides a project name, contact, and brief description for 36 projects funded with federal dollars.

Web Sites

Department of Defense (DOD) P2 Tech Library (Joint Service Pollution Prevention Technical Library)
Access: http://enviro.nfesc.navy.mil/p2library/
This site is actually part of Enviro$en$e. It contains a variety of P2 information including data sheets on electroplating and finishing, hazardous materials/hazardous management, ozone depleting substances, painting/depainting, petroleum, oils, lubricants, and more.

Enviro$en$e
Access: http://es.epa.gov/
Enviro$en$e, funded by the US EPA and the Strategic Environmental Research and Development Program (SERDP—a joint effort of DOD, DOE, and EPA) is one of the largest and most inclusive sites for pollution prevention information. Its features include: a pollution prevention forum for all levels of government, researchers, industry, and public interest groups; Solvent Umbrella, a solvent alternative information guide; ASK EPA, an interactive forum for P2 questions; a directory of federal, state, and local P2 programs; international resources; technical/research and development information; and compliance and enforcement information. Industry content guides for the commercial printing and graphic arts, electronics assembly and manufacturing, iron and steel foundries and metal finishing sectors have recently been developed.

Finishing.com, The Home Page of the Finishing Industry
Access: http://www.finishing.com/
This site provides information about surface finishing, from anodizing to powder coating.

Metal Finishing - The On-Line Finishers Resource
Access: http://www.Metal-Finishing.com
Metal Finishing is a resource for suppliers, metal finishers, engineers, end-users, specifiers and other professionals that need metal finishing information. This site contains searchable databases for company and product data along with related information for the metal finishing industry. New features include web pages for on-line catalogs, new products, announcements for developments in technology, classifieds" for used equipment, chemicals, and metals, and much more.

The National Metal Finishing Resource Center
Access: http://es.epa.gov/oeca/newmf.html
The National Metal Finishing Resource Center was created to serve the needs of the metal finishing industry and their technical assistance providers. The Center offers pollution prevention and compliance assistance information, and creates a forum for information exchange.

Products Finishing - The Gardner Web
Access: http://www.gardnerweb.com
Gardner web was launched in 1995 to provide metalworking and finishing specifiers the information they need. Information on this site includes supplier information, industry event listings, and technical resources.

The Society of Vacuum Coaters
Access: http://www.svc.org/
The Society of Vacuum Coaters, a non-profit professional, trade and educational organization, is dedicated to the development of equipment and processes for high-volume production of coatings using vacuum-based processes. Its unique industrial focus targets the processing engineer and technician, end-user, equipment manufacturer, and the materials supplier. SVC seeks to disseminate knowledge, experience, and techniques to the vacuum coating industry through a variety of forums.

IAMS (Institute of Advanced Manufacturing Services, Inc.)
Access: http://www.iams.org/

Thomas Register
Access: http://www.thomasregister.com

Trade Associations

The American Electroplaters and Surface Finishers Society, Inc. (AESF)
12644 Research Parkway
Orlando, FL 32826-3298
(407) 281-6441

National Association of Metal Finishers (NAMF)
401 N. Michigan Avenue
Chicago, IL 60611-4267
(312) 644-6610 ext. 3479

Metal Finishers Suppliers Association
801 N. Cass Avenue, Suite 300
Westmont, IL 60559
(708) 887-0957

Publications

Guide to Cleaner Technologies: Alternative Metal Finishes
This publication discusses alternative processes in metal plating including cleaning, material substitutes, and alternative deposition processes.

Industrial Pollution Prevention Handbook
This is a general reference book for people working on environmental projects. It contains information on 53 subjects such as pollution prevention planning, agile manufacturing, and pollution prevention in specific industrial sectors. The handbook is available from McGraw-Hill, Inc. for $94.50. To order, call (800) 262-4729 and reference ISBN #0-07-022148-0.

Metal Finishing Industry Pollution Prevention Project: Second Progress Report
The report presents 10 site-specific pollution prevention case studies from Canada. Information is provided on plant projects, target chemicals, objectives, project descriptions, cost savings and expected reductions. For a free copy, please call the Great Lakes Pollution Prevention Centre at (800) 667-9790.

Metal Finishing Pollution Prevention Guide
This manual provides guidance to metal finishers for incorporating pollution prevention planning into their everyday business activities. Stepwise directions will help a P2 team in identifying, prioritizing, and implementing solutions to pollution problems. Available for $25 (Canadian) by calling (800) 667-9790.

Pollution Prevention and Control Technology for Plating Operations
This publication is the result of a survey conducted with hundreds of electroplating companies of all sizes to determine the actual track record of currently available pollution prevention techniques and pollution control equipment. A 400-page report describes the available options and summarizes the survey results. The report and associated database enables users to match their requirements and capabilities with the experience of survey respondents. The report costs $43; the report and database cost $48.50. To order contact CAI Engineering, 3433 Valewood Drive, Oakton, VA 22124, or call George Cushnie: (710) 264-0039.

The Product Side of Pollution Prevention: Evaluating the Potential Safe Substitutes
This publication evaluates substitutes for a variety of processes in metal plating, including cleaning, plating, and coating.

Profile of the Metal Finishing Industry
The report written by the Waste Reduction Institute for Training and Applications Research (WRITAR) provides an overview an analysis of the competitive, process, and environmental issues shaping the metal finishing industry. Energy, environment, and manufacturing technologies are described in the plating and coating areas. The report can be ordered from WRITAR for $50 by calling (612) 379-5995.

Waste Minimization for Metal Finishing Facilities
This publication provides a detailed description of waste issues, alternative processes, and policy implications for metal finishing. To order, call EPA's Pollution Prevention Information Clearinghouse (202) 260-1023.

Periodicals

Metal Finishing
Metal finishing is a technical journal with information on practical and technical issues for finishing metal and plastic products, including waste treatment and pollution control. For information on subscribing, contact Elsevier Science/Metal Finishing: (212) 633-3950.

Plating and Surface Finishing
This journal focuses on a wide variety of information related to finishing including plating, painting and cleaning. For information on subscribing contact AESF International Headquarters (407) 281-6441.

Pollution Prevention Review
This journal focuses on a wide variety of pollution prevention related topics including technical case studies, environmental management, and regulatory issues. The journal is published quarterly. For subscription inquiries, call: (212) 850-6479.

Product Finishing
Product Finishing is published on a monthly basis and provides technical information on electroplating, painting, and other finishing operations. For subscription information contact (513) 527-8800.

Videos

Rinsing Process Modifications for Metal Finishers. 32 minutes (VHS with audio script). $25. Available from WRITAR: (612) 379-5995.

Pollution Prevention in Metal Finishing Available from the North Carolina Office of Waste Reduction: (919) 715-6500.

The following videos are available from AESF. For prices and/or to place an order call: (800) 334-2052.

The History of Electroplating with Al Weisberg.

The Basics of Wastewater Treatment

The Role of Microfiltration in Waste Treatment

Avoiding Metal Finishing Disasters

The Basics of Tin Plating

Making Surface Tension Measurements

Control of Chromium Emissions

Safety in Metal Finishing

Introduction to Electroplating and Surface